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Mercedes 220a 220S 220SE Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 220a, 220S, 220SE Generation: W180 / W128 Series Codes Chassis Codes: W180 (220a, 220S), W128 (220S, 220SE) Engine Codes: M180 (various inline-6 configurations)...
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Type: Car
Vendor:
Sku: 394951
Mercedes 220a 220S 220SE Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
220a, 220S, 220SE
Generation:
W180 / W128 Series
Codes
Chassis Codes:
W180 (220a, 220S), W128 (220S, 220SE)
Engine Codes:
M180 (various inline-6 configurations)
👋 Introduction
Market Position
Segment:
Luxury Sedan / Saloon
Era:
Mid-20th Century (Post-War Luxury)
Competitive Analysis
Competitors:
Rolls-Royce, Bentley, Cadillac, Jaguar, larger American sedans
Key Features
Design Philosophy:
Robust construction, elegant styling, sophisticated engineering, driver comfort
Build Quality:
Renowned Mercedes-Benz build quality and durability
📋 Manual Details
Coverage Areas
Continents:
Global (Europe, North America, Asia, etc.)
Languages:
Primarily German and English (as translated)
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Service Repair Manual
Format
Download Format:
Digital Download (typically PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition
Transmission:
Manual and Automatic transmission overhaul, adjustment, fluid service
Drivetrain:
Clutch, driveshaft, rear axle, differential service and repair
Suspension:
Front and rear suspension components, shock absorbers, steering system, wheel alignment
Brakes:
Hydraulic brake system, master cylinder, wheel cylinders, brake shoes/pads, drums/discs, parking brake
Electrical:
Wiring diagrams, battery, charging system, ignition system, lighting, starter, instrumentation
Body:
Bodywork repair, doors, windows, trim, weatherstripping, seat adjustments
Chassis:
Frame, subframe, mounting points, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, oil changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic charts, common problems, fault finding procedures
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine, transmission, and differential rebuild procedures
Adjustment:
Carburetor tuning, ignition timing, brake adjustments, clutch adjustments
Installation:
Component replacement and installation procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine/transmission rebuilds
Diagnostic Capability:
Includes detailed diagnostic charts and procedures for identifying issues
Precision Specs:
Provides torque specifications, clearances, and tolerances for critical components
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to information
Print Quality
Quality:
High-resolution scans for clear diagrams and text
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
Inline 6-cylinder, 4-stroke, overhead camshaft
Displacement 220A:
2.2 Liters (2195 cc)
Displacement 220S:
2.2 Liters (2195 cc)
Displacement 220Se:
2.2 Liters (2195 cc), later with 2.3 Liters (2306 cc) in some variants
Performance
Horsepower 220A:
Approx. 80-85 hp
Horsepower 220S:
Approx. 100-105 hp (higher compression, dual carburetors)
Horsepower 220Se:
Approx. 115-120 hp (Bosch mechanical fuel injection)
Torque:
Torque figures vary by engine variant, generally in the 150-180 Nm range.
Fuel System
Fuel Delivery 220A:
Single downdraft Solex carburetor
Fuel Delivery 220S:
Dual downdraft Solex carburetors
Fuel Delivery 220Se:
Bosch Mechanical Fuel Injection (MFI)
Fuel Type:
Premium Unleaded Gasoline (historically leaded, later unleaded compatible)
🔧 Transmission
Standard
Type Early:
4-speed Manual Transmission
Optional
Type Late:
3-speed Automatic Transmission (optional, known as 'Hydrakush'
Features
Clutch:
Single dry plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
Approx. 4750 mm (Sedan)
Width:
Approx. 1740 mm (Sedan)
Height:
Approx. 1550 mm (Sedan)
Weights
Curb Weight:
Approx. 1350-1450 kg depending on model and equipment
🛡️ Safety Features
Ratings
Era Standards:
Built to 1950s/early 1960s safety standards (limited crash testing data available by modern standards)
Active Features
Brakes:
Drum brakes on all four wheels, hydraulic system, dual circuit for improved safety
Steering:
Recirculating ball steering, power steering optional on some models
Passive Features
Body Construction:
Unitized body construction with integrated safety cage principles
Seatbelts:
Seatbelts were optional or not standard on early models
💡 Technology Features
Infotainment
Radio:
Optional period-correct AM/FM radio
Speakers:
Typically 1-2 speakers
Driver Assistance
Power Steering:
Optional, significantly improved drivability
Brakes:
Dual-circuit hydraulic brakes for enhanced safety
Connectivity
Connectivity:
N/A (No modern connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 miles or 6 months (depending on usage and oil quality)
Tune Up:
Annually or every 10,000 miles (includes ignition timing, carburetor adjustment, spark plugs)
Valve Adjustment:
Every 15,000 - 20,000 miles
Fluid Specifications
Engine Oil:
SAE 20W-50 or 10W-30 (API SF or SG rating recommended for modern oils)
Coolant:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 80W-90)
Transmission Fluid Auto:
Dexron II/III Automatic Transmission Fluid (ATF)
Differential Fluid:
Hypoid Gear Oil SAE 90 (GL-5 rating is acceptable)
Known Issues
Carburetor Issues:
Diaphragm failure, clogging, tuning difficulties
Fuel Injection System:
Leaking seals, plunger wear, difficult diagnostics on early MFI systems
Rear Axle:
Whining noise, seal leaks
Electrical System:
Degraded wiring insulation, switch failures, generator/regulator issues
Suspension Wear:
Worn ball joints, tie rod ends, bushings
📚 Vehicle History
Brand Heritage
Foundation:
Mercedes-Benz, founded by Karl Benz and Gottlieb Daimler, a pioneer in automotive history.
Model Evolution
W180 Launch:
The W180 series, including the 220a and 220S, debuted in 1954, marking a return to larger sedan production after WWII.
W128 Introduction:
The W128 series, an evolution of the W180, was introduced in 1956, featuring minor styling updates and mechanical improvements, most notably the 220SE with fuel injection.
Production
Production Years:
W180: 1954-1956; W128: 1956-1959
Manufacturing Location:
Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Reputation:
Widely regarded as a symbol of post-war German engineering and luxury, enduring classic status.
Ratings
Consumer Reports:
Period reviews often praised comfort, build quality, and smooth ride, with critiques focused on performance for the price.
Certifications
Manufacturing Standards:
Adherence to strict Mercedes-Benz quality control and engineering standards of the era.
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