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Mercedes 380 SEL 1981-1983 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 380 SEL Model Generation: W126 (Second Generation S-Class) Model Code: W126.034 Generation Generation Years: 1979-1991 (W126) Specific Model Years Covered: 1981, 1982, 1983...
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Sku: 375021
Mercedes 380 SEL 1981-1983 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
380 SEL
Model Generation:
W126 (Second Generation S-Class)
Model Code:
W126.034
Generation
Generation Years:
1979-1991 (W126)
Specific Model Years Covered:
1981, 1982, 1983
👋 Introduction
Market Position
Vehicle Class:
Full-size Luxury Sedan
Target Audience For Manual:
Owners seeking to perform their own maintenance and repairs, independent repair shops, and Mercedes-Benz enthusiasts.
Competitive Analysis
Key Competitors Era:
BMW 7 Series (E23), Jaguar XJ (XJ40), Cadillac Sedan de Ville.
Key Features
Manual Value Proposition:
Provides detailed, authoritative information for accurate troubleshooting and repair, crucial for maintaining the complexity and luxury of a Mercedes-Benz vehicle.
Vehicle Key Features Era:
Advanced engineering for its time, focus on comfort, safety, and performance, sophisticated suspension and powertrain.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for Mercedes-Benz 380 SEL models from 1981-1983.
Page Count
Estimated Page Count:
Likely over 1000 pages, typical for a full factory service manual set.
Manual Type
Manual Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Delivery Format:
Digital (PDF / WINRAR), Instant Download
Compatibility
Operating Systems Compatibility:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine oil and filter change, valve clearance adjustment/checking, idle speed adjustment, injection timing check/adjustment, fuel filter replacement, air filter maintenance, V-belt inspection, intake/exhaust manifold seating, oxygen sensor replacement, spark plug service, cooling system, engine mounts.
Transmission Systems:
Manual transmission oil change and level check, automatic transmission fluid and filter change, automatic transmission fluid level check, transfer case fluid change and level check (if applicable to specific configurations), clutch system fluid level check and inspection.
Suspension Steering Brakes:
Suspension and body structure inspection, self-leveling suspension inspection, level control (ADS, ASD, 4MATIC) fluid level, front axle oil level, ball joint inspection, rear axle oil change and level check, wheel bolt tightening, drive shaft flexible coupling inspection, brake fluid level check, brake line inspection, brake pad and disk thickness inspection, brake disk cleaning, parking brake cable adjustment, brake fluid replacement, power steering fluid level, steering play check, steering bolt retightening.
Electrical Lighting Body:
Battery fluid level check, warning/indicator lamp check, water drain cleaning, engine compartment lower panel removal/installation, door hinge/lock lubrication, hydraulic top fluid level check, sunroof rail cleaning/greasing, soft top locking tab check, windshield washer fluid level check, antenna mast cleaning, headlamp/exterior lamp inspection, wiper/washer system inspection, windshield wiper blade replacement, AC refrigerant charge check, heating/ventilation dust filter replacement, active charcoal filter replacement, recirculating air filter replacement, folding side mirror lubrication, hood lubrication, safety belt inspection, backrest lock operation check, noise encapsulation panel removal/installation, body paint damage inspection.
Procedures Included
Maintenance Procedures:
Regular scheduled maintenance, fluid changes (oil, coolant, transmission, brake, power steering, washer), filter replacements (oil, fuel, air, dust, charcoal), belt inspections, spark plug replacement, battery maintenance.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, inspection, rebuilding, and assembly. Troubleshooting guides for diagnosing vehicle problems.
Troubleshooting Guides:
Systematic approach to diagnosing and resolving common and uncommon vehicle faults.
Technical Depth
Diagnostic Capabilities:
Intermediate to advanced. Covers troubleshooting and diagnosis for mechanical, electrical, fuel injection, and chassis systems.
Repair Complexity:
Suitable for DIY mechanics with moderate to advanced mechanical skills and access to specialized tools. Also targets professional technicians.
Diagrams And Illustrations:
Expected to include detailed technical drawings, exploded views, and schematics for complex systems.
📊 Manual Specifications
File Format
Digital File Format:
PDF, WINRAR (for potential archive or additional files).
Print Quality
Digital Quality:
Assumed high quality for clear diagrams, text, and images, typical of factory manuals.
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC (Single Overhead Cam)
Engine Code Typical:
M116 (3.8L)
Performance
Displacement:
3.8 Liters (3839 cc)
Horsepower Estimated:
Approx. 155-160 hp @ 4750 rpm (US Spec)
Torque Estimated:
Approx. 195-205 lb-ft @ 2750 rpm (US Spec)
Fuel System
Fuel Injection System:
Bosch K-Jetronic (CIS - Continuous Injection System)
Fuel Type Recommended:
Unleaded gasoline, Octane rating 91 or higher recommended.
Air Filtration:
Metal-reinforced air filter element (cleaning and replacement covered).
Maintenance Related
Valve Adjustment Type:
Mechanical tappets, requiring periodic adjustment.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (typically)
Optional
Optional Transmission:
Rarely, a 5-speed manual was available on some export models, but the 380 SEL was predominantly automatic in major markets.
Features
Automatic Transmission Model:
Mercedes-Benz 4G-Tronic (722.3 series)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III / Mercon (or MB spec equivalent, e.g., MB 236.1)
📐 Dimensions
Exterior
Body Style:
4-door Sedan (Long Wheelbase)
Wheelbase Mm:
3080 mm (121.3 in)
Weights
Curb Weight Kg Approx:
1750-1850 kg (3858-4078 lbs)
🛡️ Safety Features
Passive Features
Seat Belts:
Standard front and rear seat belts, potentially with pre-tensioners for front occupants.
Airbags:
Driver's airbag became optional or standard on later W126 models, but may not have been standard in 1981-1983 on all trims.
Crumple Zones:
Designed with energy-absorbing crumple zones front and rear.
Ratings
Crash Test Data Era:
While formal NHTSA/IIHS crash test data from this era is less comprehensive than today, the W126 was renowned for its robust safety cage and structural integrity.
💡 Technology Features
Infotainment
Audio System:
Factory installed cassette player, often with premium sound options. Antenna mast maintenance is noted in the manual.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Climate Control:
Automatic climate control (Klima-Automatik) with HVAC flap control and filter replacement routines.
Connectivity
Original Connectivity:
Limited to integrated systems; no external connectivity in the modern sense.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on driving conditions.
Transmission Fluid Change Interval Typical:
Every 30,000 - 50,000 miles (48,000 - 80,000 km). The manual will specify the exact interval.
Fluid Specifications
Engine Oil Specification Typical:
SAE 15W-40 or 10W-40, API SG or higher. Check manual for exact MB specification (e.g., MB 229.1 for later specs, but consult for the era).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mercedes-Benz specifies specific coolant formulations.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific Mercedes-Benz approval).
Power Steering Fluid Type:
Hydraulic fluid specific to Mercedes-Benz power steering systems (often ATF Dexron II/III compatible, but manual verification is key).
Known Issues
Common Issues General:
Vacuum system leaks (affecting central locking, HVAC controls), OVP relay failures (on later models, but related systems present), wiring harness degradation (due to age and material), climate control flap actuator failures, idle control valve issues, potential rust in common areas (wheel arches, rocker panels), suspension self-leveling leaks.
Specific To 380Sel Era:
The K-Jetronic fuel system requires careful maintenance. Valve adjustment is critical for smooth operation. Early W126 models can be more sensitive to maintenance neglect.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mercedes-Benz has a long-standing reputation for building high-quality, durable, and technologically advanced luxury vehicles.
Model Evolution
W126 Introduction:
The W126 S-Class was introduced in 1979 as the successor to the acclaimed W116. It represented a significant leap forward in aerodynamic design, safety, and comfort.
Production
Production Location:
Sindelfingen, West Germany.
Production Years W126:
1979-1991
🏆 Awards & Recognition
Recognitions
General Reputation:
The W126 S-Class was widely acclaimed for its technological advancements, safety features, and build quality, setting benchmarks for luxury sedans of its era.
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