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Mercedes 400 SE 1992 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 400 SE Year: 1992 Generation Chassis Code: W140 Codes Engine Code: M119 (V8) 👋 Introduction Market Position Positioning: The Mercedes-Benz 400 SE (W140)...
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Mercedes 400 SE 1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
400 SE
Year:
1992
Generation
Chassis Code:
W140
Codes
Engine Code:
M119 (V8)
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz 400 SE (W140) was positioned as a flagship luxury sedan, representing the pinnacle of engineering and comfort for its era.
Competitive Analysis
Competitors:
Competed with other high-end luxury sedans such as the BMW 7 Series, Audi V8, and Lexus LS 400.
Key Features
Features:
Renowned for its advanced technology, smooth ride, powerful V8 engine, and extensive use of high-quality materials.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for the 1992 Mercedes-Benz 400 SE.
Page Count
Page Count Estimated:
Extensive (Specific page count not provided, but detailed procedures indicate a substantial manual).
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Engine:
Diagnosis, inspection, maintenance, and repair of the V8 engine, including valve clearance, idle speed, injection timing, fuel filter replacement, air filter, V-belts, manifold seating, oxygen sensor, and spark plugs.
Cooling System:
Checking coolant level, antifreeze protection, cooling/heating system, and coolant replacement.
Fuel System:
Inspection of fuel system condition, replacement of fuel filters (primary and pre-filter).
Lubrication System:
Engine oil and filter change, engine mount bolt retorquing.
Transmission Manual:
Manual transmission oil change, checking and correcting oil level, clutch disk wear inspection.
Transmission Automatic:
Automatic transmission fluid and filter change, checking and correcting fluid level.
Drivetrain:
Transfer case fluid change and level check, front axle and rear axle oil change and level check, drive shaft flexible coupling inspection.
Suspension And Steering:
Suspension and body structure inspection, level control (ADS, ASD, 4MATIC) fluid level, self-leveling suspension inspection, ball joint inspection (front axle, rear axle), steering play check, steering bolt retightening.
Brakes:
Brake fluid level check, brake line inspection, brake pad and disk thickness inspection, brake disk cleaning, parking brake cable inspection and adjustment, brake fluid replacement, parking brake test.
Wheels And Tires:
Wheel inspection and rotation, tire inspection, tire pressure correction, wheel bolt tightening.
Electrical System:
Warning and indicator lamp checks, battery fluid level check.
Body And Chassis:
Water leakage and corrosion inspection, body paint damage inspection, lubricating door hinges and locks, lubricating hood, sunroof cleaning and greasing, soft top locking tab check, lower noise encapsulation panel removal/installation, engine compartment lower panel removal/installation.
Climate Control:
Replacing dust filter (heating/ventilation), replacing active charcoal filter, replacing recirculating air filter, checking and correcting AC refrigerant charge.
Wipers And Washers:
Windshield wiper and washer inspection, windshield wiper blade replacement, windshield washer fluid level check.
Lighting:
Headlamp and exterior lamp inspection.
Hydraulic Systems:
Hydraulic top fluid level check.
Procedures Included
Maintenance:
Oil changes, filter replacements, belt inspections, fluid checks and top-offs, cleaning, lubrication, tire pressure adjustments.
Diagnostics:
Determining the cause of vehicle-related problems, component condition inspection, line and hose inspection, water leakage and corrosion inspection.
Repair Rebuild:
Disassembly, inspection of parts for reuse, rebuilding and assembly of components, injection timing adjustment, parking brake adjustment, steering bolt retightening.
Technical Depth
Depth:
Covers basic maintenance to in-depth repair and troubleshooting, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS/Android devices.
Print Quality
Quality Description:
Digital format (PDF/WINRAR) offering clear, readable content. Print quality would depend on the user's printer.
Binding Type
Binding:
Not applicable (Digital format).
Paper Type
Paper Type:
Not applicable (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC (Single Overhead Camshaft) with 4 valves per cylinder (M119 engine family).
Performance
Displacement Cc:
4196
Horsepower Ps:
Approx. 280-290 PS (exact figures can vary by market and specific engine variant).
Torque Nm:
Approx. 400-410 Nm (exact figures can vary by market and specific engine variant).
Fuel System
Fuel Delivery:
Bosch KE-Jetronic Fuel Injection (K-Jetronic with Electronic Control) or similar Bosch electronic fuel injection system depending on exact market and production date.
Fuel Type:
Premium Unleaded Gasoline (RON 95 or higher).
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (722.3 series).
Optional
Optional Transmission:
Manual transmission was not a common option for the 400 SE in this generation.
Features
Automatic Features:
Electronic control, comfort modes, torque converter lock-up.
📐 Dimensions
Exterior
Length Mm:
Approx. 5113
Width Mm:
Approx. 1886
Height Mm:
Approx. 1447
Weights
Curb Weight Kg:
Approx. 1850-1950 kg (varies with options).
🛡️ Safety Features
Ratings
Safety Features General:
Advanced for its time, including ABS, optional ASR (Acceleration Slip Regulation), and robust chassis construction.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Acceleration Slip Regulation (ASR - optional).
Passive Features
Passive Safety:
Crumple zones, reinforced passenger cell, dual front airbags (introduced later in the W140 lifecycle, but standard on later models and potentially available as an option on 1992 models depending on market).
💡 Technology Features
Infotainment
Infotainment Features:
Early infotainment systems, likely including an analogue or early digital radio tuner, cassette player. The 'cleaning cassette deck tone head' procedure indicates the presence of a cassette player.
Driver Assistance
Assistance Systems:
Anti-lock Braking System (ABS), optional Acceleration Slip Regulation (ASR), and the sophisticated self-leveling suspension and active damping (ADS) systems were key technological features.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on internal vehicle systems. Antenna mast cleaning suggests radio reception is a key feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first (refer to specific manual for exact recommendation and oil type).
Transmission Fluid Interval:
Automatic transmission fluid and filter change generally recommended every 50,000-80,000 km or as specified by Mercedes-Benz.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 0W-40 or 5W-40 synthetic oil is generally recommended for optimal performance and protection (verify with manual).
Automatic Transmission Fluid:
Mercedes-Benz ATF (Automatic Transmission Fluid) specification, typically MB 236.6 or MB 236.7 depending on the specific transmission variant. DEXRON II/III may be compatible but the Mercedes-specific fluid is preferred.
Coolant Type:
Mercedes-Benz approved coolant (e.g., G05 or equivalent), typically a 50/50 mix with distilled water. Phosphate-free and silicate-free coolant is crucial.
Known Issues
Common Problems:
Can include vacuum line leaks affecting central locking and other systems, biodegradable wiring insulation degradation, wear on suspension components, potential for head gasket issues on some M119 variants if overheated, and SRS system warning lights. The W140 is also known for its complexity and potential for electrical gremlins if not properly maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for building luxury, durable, and technologically advanced vehicles.
Model Evolution
Model Lineage:
The W140 S-Class replaced the W126 S-Class and was a significant departure in terms of size, technology, and styling, aiming to set new benchmarks in the luxury segment.
Production
Production Period:
1991-1998 (W140 generation).
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for the 1992 400 SE are not widely cited, the W140 generation as a whole was recognized for its luxury, comfort, and engineering prowess, aiming to redefine the benchmark for luxury sedans.
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