🏷️ Basic Information

Make:

Mercedes-Benz

Model:

410D

Chassis Code:

T1 (601, 602, 611 series)

Generation Code:

First Generation

Production Codes:

Various model codes based on body style (e.g., 601.371, 602.371, etc.)

👋 Introduction

Vehicle Type:

Light Commercial Vehicle (LCV), Van, Minibus, Chassis Cab

Key Competitors:

Ford Transit, Fiat Ducato, Peugeot Jumper, Renault Master, Iveco Daily

Durability:

Renowned for robust construction and long service life, particularly in demanding commercial applications.

Versatility:

Available in numerous body styles and configurations to suit diverse commercial needs.

Engine Reliability:

Simple yet effective diesel engines known for their reliability and fuel economy.

📋 Manual Details

Primary Languages:

English (implied, common for international sales)

Estimated Page Count:

Varies by specific edition, but typically 800-1500+ pages for comprehensive workshop manuals.

Manual Type:

Service and Repair Manual / Workshop Manual

Digital Format:

PDF

📖 Manual Coverage

Powertrain:

Engine (diesel), Fuel System, Cooling System, Exhaust System

Drivetrain:

Clutch, Manual Transmission, Driveshafts, Rear Axle/Differential

Chassis:

Suspension (Front and Rear), Steering System, Brakes (Hydraulic and Parking)

Electrical System:

Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Instrumentation, Power Accessories

Body And Interior:

Body Panels, Doors, Windows, Seats, HVAC System, Trim Components

Maintenance:

Scheduled maintenance checks, oil changes, filter replacements, fluid checks and changes

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable)

Repair:

Component removal and installation, system overhauls, specific repair procedures

Rebuilding:

Engine rebuild, transmission rebuild, brake caliper overhaul

Depth Level:

Comprehensive, covering basic maintenance to complete engine and drivetrain rebuilds.

Diagnostic Tools:

Mentions standard hand tools, specialized Mercedes-Benz tools, and diagnostic procedures.

📊 Manual Specifications

Digital Format:

PDF

Resolution:

High-resolution scans, ensuring readability of text and diagrams.

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF)

Text Search:

Searchable text for quick information retrieval.

Hyperlinks:

Likely includes internal hyperlinks for easier navigation within sections and diagrams.

⚙️ Engine Specifications

Engine Code:

OM601 (commonly), also OM602 (5-cylinder variants)

Engine Type:

Inline 4-cylinder (OM601) or Inline 5-cylinder (OM602), Naturally Aspirated Diesel

Displacement:

2.3 Liters (2299 cc for OM601)

Horsepower Range:

Typically 70-80 HP for the 2.3L OM601, up to 95 HP for 2.9L OM602

Torque Range:

Approximately 130-150 Nm (96-111 lb-ft) for the OM601

Injection Type:

Indirect Injection (IDI) via Bosch VE Rotary Injection Pump

Fuel Type:

Diesel

Glow Plugs:

Crucial for cold starting; requires periodic inspection and replacement.

🔧 Transmission

Transmission Type:

5-Speed Manual Transmission

Automatic Transmission:

Optional Automatic Transmission available on some models (less common).

Clutch Type:

Hydraulically actuated dry single-plate clutch.

Manual Transmission Fluid:

MB 235.0 or MB 235.1 (GL-4, SAE 80W-90 gear oil is typical)

📐 Dimensions

Length Range:

Varies significantly by body style (e.g., panel van, chassis cab, crew cab) - typically 4.5m to 6.0m+

Wheelbase Options:

Multiple wheelbase options available (e.g., ~3050mm, ~3600mm, ~4025mm)

Gross Vehicle Weight Rating Gvwr:

Ranges from 2.5 to 4.6 tonnes (GVWR) depending on configuration.

Curb Weight:

Varies greatly by body type, typically 1800kg - 2500kg+

🛡️ Safety Features

Crash Test Data:

Limited formal crash test data available for this era of LCVs from independent bodies; focus on structural integrity.

Braking System:

Hydraulic dual-circuit braking system with front discs and rear drums. Some models may have rear disc option.

Seat Belts:

Standard fitment of seat belts (lap belts or 3-point depending on seat and year).

Body Construction:

Robust ladder frame chassis with integrated body or separate chassis for specialized bodies.

💡 Technology Features

Original System:

Basic radio/cassette player (optional), analog instrumentation.

ABS:

Anti-lock Braking System (ABS) available as an option on some later models.

Wiring Harnesses:

Comprehensive wiring diagrams for diagnosing electrical faults.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 km to 7,500 km (3,000 to 5,000 miles) for diesel engines, depending on operating conditions.

Air Filter Replacement:

Check every 10,000 km, replace as needed or at least every 20,000 km.

Fuel Filter Replacement:

Replace every 20,000 km to 30,000 km, crucial for diesel engine health.

Engine Oil Specification:

MB-Approval 227.1 or 228.1 (e.g., SAE 15W-40, SAE 10W-40 diesel engine oil)

Engine Oil Capacity:

Approximately 7.0 - 7.5 Liters (7.4 - 7.9 US Quarts) for OM601 engine.

Coolant Specification:

MB-Approval 325.0 (Ethylene glycol-based coolant, typically a 50/50 mix with distilled water)

Brake Fluid Specification:

DOT 3 or DOT 4

Glow Plug System:

Failure of glow plugs or control unit can lead to difficult cold starting.

Rust And Corrosion:

Common on older vehicles, particularly around wheel arches, sills, and door bottoms.

Fuel Injector Seals:

Can leak, causing diesel smell in the engine bay or on the road.

Suspension Bushings:

Wear on control arm and trailing arm bushings can lead to steering wander and poor handling.

📚 Vehicle History

Mercedes Benz Lcvs:

Builds on Mercedes-Benz's long-standing reputation for commercial vehicle engineering and durability.

T1 Platform:

Part of the T1 range, introduced in 1977 and produced until 1995. The 410D represents a specific weight class within this platform.

Production Years:

Approximately 1982 - 1995

Manufacturing Locations:

Primarily Germany (Düsseldorf)

🏆 Awards & Recognition

Commercial Vehicle Awards:

While specific awards are not widely documented for this model, Mercedes-Benz commercial vehicles of this era were consistently recognized for their reliability and workhorse capabilities in European markets.