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Mercedes 500SL 1990-1993 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 500SL Model Code: R129 Years Covered: 1990, 1991, 1992, 1993 Codes Engine Code Primary: M119.960 👋 Introduction Market Position Segment: Luxury Grand Tourer...
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Type: Car
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Sku: 515307
Mercedes 500SL 1990-1993 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
500SL
Model Code:
R129
Years Covered:
1990, 1991, 1992, 1993
Codes
Engine Code Primary:
M119.960
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer Convertible
Target Audience:
Enthusiasts, owners seeking to maintain or repair their vehicle
Competitive Analysis
Competitors:
BMW 8 Series (E31), Jaguar XJS, Porsche 911 (964)
Key Features
Vehicle Attributes:
V8 engine, sophisticated engineering, high build quality, advanced safety features for its era
Manual Value Proposition:
Essential for DIY maintenance and repair, cost savings on professional labor, understanding of vehicle systems
📋 Manual Details
Coverage Areas
Main Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, diagnosis, tuning, performance specifications
Fuel System:
Fuel injection system (KE-Jetronic), fuel pump, injectors, lines, pressure regulation, diagnosis
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan system, diagnosis
Ignition System:
Ignition coil, spark plugs, distributor, wiring, diagnosis
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers, diagnosis
Transmission:
4-speed Automatic Transmission (722.3XX series), removal, installation, overhaul, fluid specifications, diagnosis
Drivetrain:
Rear-wheel drive, driveshaft, differential, axle shafts, U-joints, lubrication
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications
Steering:
Power steering system, steering rack, pump, hoses, fluid specifications, diagnosis
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), calipers, rotors, pads, lines, fluid specifications, bleeding procedures, diagnosis
Electrical System:
12V system, battery, alternator, starter, wiring diagrams, fuse box, relay locations, component testing
Lighting System:
Headlights, taillights, interior lights, bulb types, wiring
Climate Control:
HVAC system, air conditioning, heating, blower motor, climate control unit, refrigerant, diagnosis
Body And Interior:
Body panels, doors, hood, trunk, convertible top mechanism, interior trim, seats, carpets
Convertible Top:
Hydraulic system, motors, switches, sensors, troubleshooting, maintenance
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups, belt replacements
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, electrical system diagnostics
Repair:
Component removal, installation, overhaul, adjustments, calibration
Diagnostics:
Engine, transmission, ABS, climate control, electrical system fault finding
Torque Specifications:
Engine, transmission, suspension, chassis fasteners
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Diagnostic Tools:
Information on necessary specialized tools and diagnostic equipment
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC (Single Overhead Cam)
Displacement:
4973 cc (5.0 Liters)
Bore X Stroke:
96.0 mm x 85.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
322 hp @ 5700 rpm (approx.)
Torque:
347 lb-ft @ 3900 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch KE-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Engine Management
Engine Control Unit:
ECU (specific model varies by year/market)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model:
722.3XX Series
Optional
Optional Transmission:
None offered for 500SL in these years
Features
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid Type:
MB 236.1 Specification (e.g., ATF Dexron III compatible)
Transmission Fluid Capacity:
Approximately 8.0 Liters (dry fill)
📐 Dimensions
Exterior
Length:
4470 mm (176.0 in)
Width:
1812 mm (71.3 in)
Height:
1302 mm (51.3 in)
Wheelbase:
2515 mm (99.0 in)
Weights
Curb Weight:
1820 kg (4012 lbs) (approx.)
Gross Vehicle Weight Rating:
2200 kg (approx.)
Towing Capacity:
Not specified/recommended for this model
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Official crash test data from this era may be limited or not directly comparable to modern standards)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (ASR - Acceleration Slip Regulation)
Passive Features
Airbags:
Standard driver's airbag, optional passenger airbag
Rollover Protection:
Standard automatic rollover protection system (hoop)
Seatbelts:
Pre-tensioned seatbelts
💡 Technology Features
Infotainment
Radio:
Factory AM/FM stereo with cassette player, often with premium sound system option
Navigation:
Not commonly available in these early models, aftermarket options were prevalent.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for enhanced braking control.
Asr:
Optional Acceleration Slip Regulation (ASR) to prevent wheelspin.
Connectivity
OBD Ii:
Not equipped with OBD-II. Uses proprietary Mercedes-Benz diagnostic connectors and procedures detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months (check manual for exact recommendation based on driving conditions)
Major Service Interval:
Refer to manual for A/B service intervals (e.g., 30,000 km or 24 months)
Fluid Specifications
Engine Oil Type:
MB 229.1 Specification (e.g., 10W-40 or 5W-40 synthetic, check manual for exact approval)
Engine Oil Capacity:
8.0 Liters (with filter change)
Coolant Type:
MB 325.0 Specification (Glysantin G48 or equivalent silicate-free coolant)
Brake Fluid Type:
DOT 4 (FMVSS No. 116)
Power Steering Fluid:
MB 236.3 Specification (ATF Dexron II)
Windshield Washer Fluid:
Mixture of water and Mercedes-Benz approved washer fluid concentrate
Known Issues
Common Wear Items:
Brake wear, suspension bushings, ignition coil packs, catalytic converter, convertible top hydraulic lines, fuel distributor seals
Electrical Gremlins:
Can occur due to age and wiring harness degradation; manual provides diagnostic procedures
Mas Air Flow Sensor:
Can become contaminated and affect engine performance
Window Regulators:
Can fail with age, especially due to plastic components
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and durability.
Model Evolution
Predecessor:
R107 SL-Class
Introduction Year:
1989 (for the R129 chassis)
Key Innovations:
Integrated roll-over bar, multi-link rear suspension, advanced aerodynamics
Production
Production Years R129:
1989-2001
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its performance, comfort, and build quality upon release.
Ratings
Design Awards:
The R129 chassis itself received accolades for its blend of classic Mercedes-Benz styling and modern aerodynamic efficiency.
Certifications
Manufacturing Standards:
Built to Mercedes-Benz's rigorous German engineering and quality control standards.
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