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Mercedes-Benz 114 115 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 114 / 115 Series Chassis Codes: W114, W115 Generation Generation: First Generation (Neue Klasse) 👋 Introduction Market Position Segment: Mid-size luxury sedan and...
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Mercedes-Benz 114 115 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
114 / 115 Series
Chassis Codes:
W114, W115
Generation
Generation:
First Generation (Neue Klasse)
👋 Introduction
Market Position
Segment:
Mid-size luxury sedan and coupe.
Target Audience:
Discerning buyers seeking reliable, comfortable, and well-engineered premium vehicles. Essential for owners and independent workshops specializing in classic Mercedes-Benz vehicles.
Competitive Analysis
Competitors:
BMW Neue Klasse (E3, E9), Audi 100, Jaguar XJ6, Rover P6.
Key Features
Vehicle Appeal:
Solid build quality, advanced engineering for its time (e.g., independent suspension, disc brakes), sophisticated styling, comfortable ride, and reputation for longevity.
Manual Value Proposition:
Provides the definitive technical reference for maintaining and repairing these iconic Mercedes-Benz models, crucial for preserving their classic status and ensuring reliable operation.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and maintenance for Mercedes-Benz 114/115 series vehicles.
Page Count
Page Count:
Extensive (typical comprehensive factory manuals for this era can range from 500 to over 1500 pages, depending on specific volume and scope).
Manual Type
Type:
Factory Service/Workshop Manual
Language
Language:
English (likely based on typical export market manuals, original may be German)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component overhauls, and specifications for all gasoline and diesel engines offered in the W114/W115 chassis.
Transmission:
Repair and maintenance of manual and automatic transmissions, including clutch, gearbox, torque converter, and related systems.
Fuel System:
Carburetor (Zenith, Solex) and fuel injection (Bosch K-Jetronic in later models) system diagnostics, repair, and tuning. Diesel injection pump and injector servicing.
Electrical System:
Wiring diagrams, troubleshooting guides, starter, alternator, battery, ignition system, lighting, instrumentation, and auxiliary electrical components.
Suspension And Steering:
Front and rear suspension systems (including independent front suspension, swing axle rear on early models, semi-trailing arm rear on later models), steering gear, power steering.
Brakes:
Hydraulic brake system, disc brakes (front and often rear), brake adjustments, fluid replacement, and troubleshooting.
Manual Coverage
Body And Chassis:
Body repair, panel replacement, interior trim, glass, doors, locks, body sealing, and chassis component identification.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, tune-up procedures.
Repair:
Step-by-step repair instructions for major and minor mechanical and electrical components, including engine rebuilds, transmission overhauls, brake system repairs, and electrical diagnostics.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon problems across all vehicle systems.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics. Includes torque specifications, clearances, timing settings, diagnostic values, and detailed illustrations.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams. Typically searchable text for efficient information retrieval.
Print Quality
Printability:
Designed to be printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Codes Gasoline:
M114 (2.3L inline-6), M115 (2.0L inline-4), M116 (3.5L V8 - rare in W114/115 but possible conversions or specific markets).
Engine Codes Diesel:
OM615 (2.0L inline-4 diesel), OM616 (2.4L inline-4 diesel), OM617 (3.0L inline-5 diesel).
Performance
Horsepower Range:
Approximately 90 hp (2.0L diesel) to 120 hp (2.3L gasoline) for standard variants. V8 variants could exceed 200 hp.
Torque Range:
Dependent on engine variant, typically ranging from 150 Nm to 190 Nm for common four and six-cylinder engines.
Fuel System
Gasoline Induction:
Single or dual downdraft carburetors (Zenith, Solex) for most models. Later models and specific variants may feature Bosch D-Jetronic or K-Jetronic fuel injection.
Diesel Injection:
Bosch inline injection pumps and injectors.
Technical Details
Bore Stroke:
Varies by engine; e.g., M115 2.0L: 87mm x 83.6mm; OM615 2.0L: 87mm x 83.6mm.
Compression Ratio:
Typical gasoline: 8.0:1 to 9.0:1. Typical diesel: 20:1 to 22:1.
🔧 Transmission
Standard
Transmission Type Standard:
4-speed or 5-speed manual transmission.
Optional
Transmission Type Optional:
4-speed automatic transmission (often referred to as 'Hydrak' or similar automatic units).
Features
Clutch Type:
Single dry plate clutch for manual transmissions.
Transmission Fluid Spec Manual:
GL-4 Gear Oil (e.g., SAE 80 or 90, specific grade as per manual).
Transmission Fluid Spec Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Strich Acht), 2-door Coupe (Strich Acht Coupe), Long-wheelbase Sedan (e.g., 230 V for taxi/limousine service).
Wheelbase:
Standard: Approx. 2710 mm (106.7 in); Long wheelbase: Approx. 3150 mm (124.0 in).
Weights
Curb Weight:
Approximately 1300 kg - 1500 kg (2866 lbs - 3307 lbs) depending on engine and body style.
🛡️ Safety Features
Ratings
Crash Test Era:
Vehicles from this era predated standardized crash test ratings like NCAP. Safety features were built according to Mercedes-Benz's stringent internal standards of the time.
Active Features
Braking System:
Standard disc brakes on front wheels, drums on rear. Some later models offered rear discs.
Steering System:
Recirculating ball steering, often with optional power assistance.
Passive Features
Body Construction:
Reinforced passenger safety cell, energy-absorbing steering column, safety glass throughout.
Seat Belts:
Standard front seat belts; rear seat belts often optional or introduced later in the production run.
💡 Technology Features
Infotainment
Original Audio:
Period-correct AM/FM radios, often with optional cassette players or more advanced (for the time) stereo systems.
Driver Assistance
Advanced Features Era:
Limited by modern standards. Key advancements for the time included power steering, automatic transmission, and optional air conditioning. ABS was not typically available on this generation.
Connectivity
Connectivity Features:
None by modern definition. Primarily mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually.
Oil Change Interval Diesel:
Typically every 7,500 - 10,000 km (5,000 - 6,000 miles) or annually.
Major Service Milestones:
Refer to manual for specific mileage/time intervals for spark plug replacement, ignition system checks, valve adjustments (if applicable), cooling system flush, brake fluid replacement.
Fluid Specifications
Engine Oil Type:
API SE/SF or higher. Viscosity typically SAE 10W-40 or 20W-50, depending on climate. Diesel engines may specify oils with higher detergency.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Mercedes-specific coolant may be recommended.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Front suspension bushings, ball joints, steering idler arm, exhaust system components, fuel lines, vacuum lines, heater control valves, and climate control systems (if equipped).
Rust Prone Areas:
Wheel arches, sills, door bottoms, trunk floor, and around the windshield and rear window seals.
Electrical Quirks:
Aging wiring insulation, faulty relays, and issues with the dashboard instruments or switches can occur due to age.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Building on a long history of automotive innovation and engineering excellence, Mercedes-Benz established itself as a leader in luxury and durability.
Model Evolution
Introduction Year:
1968
Product Line Context:
The 114/115 series, codenamed 'Neue Klasse' (New Class), replaced the W110 Fintail series and introduced a more modern design language and improved engineering, setting the stage for future Mercedes-Benz sedans.
Facelift Updates:
Minor updates and mechanical refinements occurred throughout the production run, including introduction of fuel injection and larger engines.
Production
Production Years:
1968 - 1976 (W114/W115) followed by the W123.
Production Volume:
Over 1.9 million units produced globally across all variants, making it a highly successful model for Mercedes-Benz.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Praised by automotive press upon release for its solid engineering, comfort, and build quality, establishing Mercedes-Benz's reputation for durability in the premium segment.
Ratings
Reliability Perception:
The W114/W115 series is widely regarded as one of the most reliable and durable Mercedes-Benz models ever produced, with many examples still in regular use today.
Certifications
Classic Status:
Recognized by classic car enthusiasts and organizations as a significant and desirable model from the golden era of Mercedes-Benz engineering.
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