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Mercedes-Benz 300SE w126 1988-1991 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 300SE Codes Chassis Code: W126 Generation Generation Name: Second Generation (W126) Generation Years: 1980-1991 👋 Introduction Market Position Market Segment: Luxury Executive Sedan...
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Mercedes-Benz 300SE w126 1988-1991 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
300SE
Codes
Chassis Code:
W126
Generation
Generation Name:
Second Generation (W126)
Generation Years:
1980-1991
👋 Introduction
Market Position
Market Segment:
Luxury Executive Sedan
Target Audience:
Luxury car buyers seeking comfort, safety, and performance, with a focus on engineering excellence.
Competitive Analysis
Key Competitors:
BMW 7 Series, Audi V8, Jaguar XJ, Lexus LS (later in production).
Key Features
Brand Heritage:
Mercedes-Benz is renowned for its pioneering safety features, robust engineering, and luxurious comfort, establishing itself as a benchmark in the automotive industry.
Model Philosophy:
The W126 S-Class represented the pinnacle of automotive engineering and luxury for its era, emphasizing driver and passenger safety, comfort, and sophisticated performance.
Manual Value Proposition
Value For Owner:
Provides dealership-level repair information, empowering owners for DIY maintenance and repairs, saving significant costs and ensuring correct servicing.
📋 Manual Details
Coverage Areas
Covered Years:
1988, 1989, 1990, 1991
Specific Models Covered:
Mercedes-Benz 300SE (W126)
Manual Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
HTML/Flash menu with PDF
Compatibility:
Windows 95/98/ME/XP/Vista/Win7, Linux, MAC
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for full factory service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, specifications, torque values, timing, fuel injection (KE-Jetronic), ignition, lubrication, cooling system.
Transmission:
Automatic transmission (e.g., 722.4), diagnosis, adjustment, overhaul, fluid specifications, and torque converter.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), disc brakes (front and rear), parking brake, brake fluid specifications, bleeding procedures, component replacement.
Suspension:
Front suspension (independent), rear suspension (multi-link independent), steering system, shock absorbers, springs, bushings, alignment specifications.
Electrical System:
Complete wiring diagrams, fuse box layouts, component testing, diagnostic procedures for ignition, lighting, starter, alternator, battery, power windows, central locking, climate control.
Bodywork And Trim:
Exterior trim, interior trim, seats (adjustment, repair), doors, windows, sunroof, body panel removal and installation, sound deadening.
Climate Control:
HVAC system diagnosis, refrigerant, compressor, fan, heater core, climate control unit operation and repair.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system (KE-Jetronic) components, pressure testing.
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification.
Repair And Overhaul:
Engine component rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component repair.
Diagnosis:
System-specific diagnostic procedures, electrical testing, mechanical system checks.
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed technical specifications and diagnostic procedures used by dealership technicians.
📊 Manual Specifications
File Format
File Type:
Interactive HTML with Flash menu, containing embedded PDF documents for individual sections or the complete manual.
Print Quality
Print Quality:
High quality, suitable for printing individual pages or sections. PDF content is typically clear and legible.
Binding Type
Binding Type:
Digital download, no physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M103.980
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2.960 cc (3.0 Liters)
Performance
Horsepower:
Approx. 188 hp @ 5,700 rpm (DIN)
Torque:
Approx. 207 lb-ft (280 Nm) @ 4,400 rpm (DIN)
Fuel System
Fuel Injection System:
Bosch KE-Jetronic (Electronic Fuel Injection with Air Flow Sensor)
Fuel Type:
Unleaded gasoline (Premium Octane recommended)
Cooling System
Coolant Type:
Mercedes-Benz approved coolant (e.g., G48) mixed with distilled water (50/50 ratio).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (722.4)
Optional
Optional Transmission:
Not typically offered for the 300SE model in this period.
Features
Transmission Control:
Hydromechanical control unit.
Fluid Specifications
Transmission Fluid Type:
ATF Dexron III (or Mercedes-Benz specification equivalent, e.g., MB 236.1).
📐 Dimensions
Exterior
Length:
Approx. 197.1 inches (5006 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight:
Approx. 3,700 - 3,900 lbs (1680 - 1770 kg)
Wheelbase:
Approx. 115.9 inches (2945 mm)
🛡️ Safety Features
Ratings
Crash Test Reputation:
The W126 platform was a leader in safety for its time, with a robust body structure and pioneering safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional (ASR - Acceleration Slip Regulation) on some later models, though not standard on all 300SE variants.
Passive Features
Airbags:
Driver's airbag standard from approximately 1987 onwards; passenger airbag optional.
Seatbelts:
Pretensioners for front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Typically featured premium Becker or Blaupunkt audio systems, often with cassette player and optional CD changer.
Display Technology:
Analog gauges, climate control displays, and basic information displays.
Driver Assistance
Cruise Control:
Standard cruise control system.
Power Features:
Power windows, power locks, power seats (often with memory function), power steering, power antenna.
Connectivity
Early Connectivity:
While limited by modern standards, features like central locking and power windows provided early forms of vehicle integration. Later models might have offered antenna-based phone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions and oil used (consult manual for exact specs).
Transmission Fluid Change Interval:
Recommended every 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 15W-40 (consult manual for precise viscosity and MB approval specification).
Engine Oil Capacity:
Approx. 7.5 liters (with filter change).
Coolant Capacity:
Approx. 9.5 liters.
Known Issues
Common Issues List:
Wiring harness degradation (especially around engine bay), fuel distributor leaks, vacuum hose deterioration, blower motor resistor failure, sunroof drain blockage, OVP relay failure, valve stem seal wear, rear axle mount cracking.
Preventative Maintenance
Key Preventative Tasks:
Regularly inspect and replace deteriorating vacuum lines and wiring harness insulation. Clean sunroof drains. Check OVP relay for proper function. Monitor fuel pressure and listen for leaks.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Founded in 1926, Mercedes-Benz has a long-standing reputation for luxury vehicles, engineering innovation, and motorsport success.
Model Evolution
W126 Introduction:
The W126 S-Class was introduced in 1979 as the successor to the W116 S-Class, representing a significant evolution in design, aerodynamics, and safety.
W126 Facelift:
The W126 received a significant facelift in 1985, introducing new engines (like the M103), improved aerodynamics, updated interior, and standard driver's airbag. The 300SE model was introduced with this facelift.
Production
Production Period:
The W126 chassis was produced from 1979 to 1991. The 300SE specifically was part of the post-facelift era (1985-1991).
Manufacturing Locations:
Primary production in Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
General Recognition:
The W126 generation of the S-Class consistently received accolades for its engineering, safety, and luxury from automotive journalists and publications globally during its production run.
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