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2004 Mercedes-Benz CL55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL55 AMG Year: 2004 Codes Chassis Code: C215 Engine Code: M113.986 (AMG Supercharged) 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) coupe,...
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Type: Car
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Sku: 331681
2004 Mercedes-Benz CL55 AMG Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CL55 AMG
Year:
2004
Codes
Chassis Code:
C215
Engine Code:
M113.986 (AMG Supercharged)
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT) coupe, high-performance variant.
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for maintenance, repair, and optimization of their CL55 AMG.
Competitive Analysis
Competitors:
BMW 8 Series (E31), Porsche 911, Aston Martin DB7, Jaguar XK.
Key Features
Vehicle Philosophy:
Combines luxurious comfort and advanced technology with potent AMG performance.
Manual Value Proposition:
Provides official, authoritative technical data essential for maintaining the complex systems of the CL55 AMG.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, Electrical System, Climate Control, Bodywork, Interior, Safety Systems, Diagnostics, Maintenance, Troubleshooting, Repair Procedures, Specifications, Wiring Diagrams.
Page Count
Page Count:
Extensive (typically 1000+ pages for comprehensive official manuals)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (Digital, likely PDF or proprietary software)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of the M113.986 V8 Supercharged engine, including cylinder heads, valvetrain, crankshaft, pistons, connecting rods, lubrication system, cooling system, supercharger system, and component torque specifications.
Engine Management:
Engine control unit (ECU) functions, fuel injection system, ignition system, emissions control systems (OBD-II diagnostics), sensor data, and troubleshooting of engine performance issues.
Transmission:
5-speed automatic transmission (722.6 variant), including hydraulic control, torque converter, valve body, electronic control module (TCM), fluid specifications, and repair procedures.
Drivetrain:
Rear-wheel drive system, differential, driveshafts, axle components, and troubleshooting of drivetrain noises or performance issues.
Suspension And Steering:
Active Body Control (ABC) suspension system, hydraulic components, ride height control, shock absorbers, control arms, bushings, power steering system, steering rack, and alignment specifications.
Brakes:
High-performance braking system, including ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake calipers, rotors, brake lines, brake fluid specifications, and bleeding procedures.
Electrical System:
Comprehensive electrical schematics, wiring diagrams, fuse box locations, relay assignments, battery, alternator, starter motor, lighting systems, power windows, mirrors, seats, and interior electronics.
Climate Control:
Automatic climate control (THERMOTRONIC), refrigerant type, AC compressor, HVAC system components, and troubleshooting procedures.
Bodywork And Interior:
Body panel removal and installation, door mechanisms, hood, trunk lid, interior trim panels, seat adjustments, airbag system precautions, and corrosion protection.
Diagnostics:
Diagnostic Trouble Codes (DTCs), use of diagnostic scan tools (e.g., STAR Diagnosis), component testing procedures, and symptom-based troubleshooting guides.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, fuel filter replacement, and accessory belt inspection/replacement.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement (including ABC system), brake system repairs, and electrical system troubleshooting.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common and complex vehicle issues, often presented in a 'symptom-to-cause' format.
Component Replacement:
Step-by-step instructions for replacing individual components, from basic parts like light bulbs to complex assemblies like alternators or AC compressors.
Wiring Diagrams:
Detailed, system-specific wiring diagrams for all major electrical systems, enabling accurate diagnosis and repair of electrical faults.
Technical Depth
Depth Of Information:
Highly detailed, covering complete disassembly, reassembly, calibration, and diagnostic procedures for all major vehicle systems. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Likely PDF or a dedicated software application with searchable content and integrated diagrams.
Print Quality
Print Quality:
N/A (Digital format, but designed for clear on-screen viewing and potential printing of specific sections).
Binding Type
Binding Type:
N/A (Digital format).
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8 Supercharged SOHC
Displacement:
5.4 Liters (5439 cc)
Performance
Horsepower:
493 hp @ 6100 rpm
Torque:
516 lb-ft (700 Nm) @ 2650-4500 rpm
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (Bosch Motronic ME2.8)
Recommended Fuel:
Premium Unleaded (91+ octane)
Cooling System
Coolant Type:
Mercedes-Benz MB 325.0 (Glysantin G05 or equivalent)
Lubrication
Oil Type:
Mobil 1 Formula M 0W-40 (or Mercedes-Benz approved equivalent)
Oil Capacity:
8.5 Liters (9 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (722.6)
Optional
Optional Transmission:
None for CL55 AMG
Features
Transmission Features:
Touchshift manual shifting, Comfort/Sport modes, electronically controlled.
Fluid Specifications
Transmission Fluid Type:
Mercedes-Benz ATF 236.10 or 236.12
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8 Liters (for torque converter and cooler, subject to drain and refill)
📐 Dimensions
Exterior
Length:
197.4 inches (5014 mm)
Width:
72.5 inches (1841 mm)
Height:
55.6 inches (1412 mm)
Weights
Curb Weight:
4475 lbs (2030 kg)
Gross Vehicle Weight Rating:
5512 lbs (2500 kg)
Cargo
Trunk Capacity:
15.3 cu ft (433 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated separately by NHTSA for this specific model year/variant, but built to rigorous Mercedes-Benz safety standards.
IIHS Side Impact:
Not explicitly rated separately by IIHS for this specific model year/variant, but built to rigorous Mercedes-Benz safety standards.
Active Features
ABS:
Standard
Esp:
Standard
Traction Control:
Standard (ASR - Acceleration Slip Regulation)
Passive Features
Airbags:
Dual front airbags, side airbags, curtain airbags (likely).
Seatbelts:
3-point inertia-reel seatbelts with front belt tensioners and force limiters, rear seatbelts.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation).
Audio System:
Bose premium audio system (likely).
Driver Assistance
Adaptive Cruise Control:
DISTRONIC (optional)
Parking Assistance:
Front and rear parktronic sensors.
Connectivity
Bluetooth:
Likely integrated or available as an accessory for hands-free calling.
Comfort Features
Seats:
Multi-contour, heated, ventilated, and dynamic active front seats with memory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 12 months, whichever comes first (based on 'Service A' or 'Service B' indicators via ASSYST system).
Transmission Service Interval:
Typically 40,000-60,000 miles, or as indicated by the ASSYST system for transmission fluid and filter change.
Coolant Flush Interval:
Every 30,000 miles or 3 years for optimal performance and corrosion protection.
Fluid Specifications
Brake Fluid Type:
DOT 4 Plus (or equivalent MB Spec 331.0)
Power Steering Fluid Type:
Mercedes-Benz Hydraulic Fluid (Pentosin CHF 11S or equivalent)
Known Issues
Common Issues Highlight:
ABC suspension leaks (struts, lines, pump), ignition coil failures, mass airflow sensor (MAF) issues, transmission conductor plate failure, blower motor resistor failure, catalytic converter issues.
Maintenance Importance:
Due to the complex nature of the AMG V8 and ABC suspension, regular and diligent maintenance is crucial for reliability and longevity.
📚 Vehicle History
Brand Heritage
Brand History:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, safety, and performance since its inception.
Model Evolution
Cl Class Heritage:
The CL-Class evolved from the S-Class Coupe, offering a sportier, more personal luxury experience while retaining S-Class underpinnings.
C215 Generation:
The C215 CL-Class generation (1999-2006) introduced advanced technologies like Active Body Control (ABC) and a refined interior. The CL55 AMG represents the pinnacle of performance for this generation.
Production
Manufacturing Location:
Sindelfingen, Germany
Production Years:
C215 generation: 1999-2006. CL55 AMG specific: 2001-2006 (facelift introduced supercharger).
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2004 CL55 AMG are not broadly cataloged like mass-market vehicles, its AMG-tuned V8 engine and advanced chassis were highly praised by automotive journalists for their potent combination of power and refinement.
Ratings
General Reputation:
Considered a benchmark for high-performance luxury coupes of its era, offering exceptional straight-line speed and sophisticated cruising capabilities.
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