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Mercedes Benz ML Class W164 2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year: 2007 Generation Generation Code: Second Generation (W164) 👋 Introduction Market Position Segment: Mid-size Luxury SUV (Sport...
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Mercedes Benz ML Class W164 2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML Class
Chassis Code:
W164
Model Year:
2007
Generation
Generation Code:
Second Generation (W164)
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV (Sport Utility Vehicle)
Competitive Analysis
Competitors 2007:
BMW X5, Audi Q7, Lexus RX, Volvo XC90, Acura MDX
Key Features
Brand Philosophy:
Emphasis on luxury, comfort, safety, and advanced engineering
Target Audience:
Affluent families and individuals seeking premium SUV capabilities with a luxury experience
Manual Purpose
Value Proposition:
Empowers owners and independent technicians with factory-level repair and maintenance knowledge, reducing reliance on dealerships and costly labor.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service, repair, and workshop procedures
Page Count
Page Count:
Hundreds of pages (exact number not specified, but described as extensive)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Transmission (automatic), transfer case, front axle, rear axle, drive shafts, differentials
Chassis:
Suspension (front and rear), steering system, braking system (including ABS/ESP components)
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, instrument cluster, body electronics, comfort modules (e.g., climate control)
Body And Interior:
Body panels, doors, windows, seats, dashboard, interior trim, airbags
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, brake inspections, tire rotation
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair And Replacement:
Component removal, installation, adjustment, and calibration for all major systems
Special Tools And Equipment:
Identification and usage of specialized tools required for specific procedures
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth mechanical and electrical diagnostics and repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (common for factory PDFs)
Print Quality
Print Capability:
Printable (single page or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Licensing
Usage License:
Lifetime usage on unlimited devices
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
M272 (V6), M112 (V6, earlier versions), M273 (V8)
Performance V6
Displacement V6:
3.5L (approx. 3498 cc)
Horsepower V6:
268 hp @ 6000 rpm (for M272.963)
Torque V6:
258 lb-ft @ 2400-5000 rpm (for M272.963)
Performance V8
Displacement V8:
5.5L (approx. 5461 cc)
Horsepower V8:
382 hp @ 6000 rpm (for ML550, M273.962)
Torque V8:
391 lb-ft @ 2800-4800 rpm (for ML550, M273.962)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-point injection
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended)
Engine Management
ECU:
ME-SFI [7.x] (or similar Mercedes-Benz ECU designation)
🔧 Transmission
Standard
Transmission Type Std:
7-speed Automatic (7G-TRONIC)
Optional
Transmission Type Opt:
N/A for standard models, higher performance variants may have specific tuning or options
Features
Drivetrain Configuration:
All-Wheel Drive (4MATIC) standard on most W164 models
Fluid Specs
Transmission Fluid Type:
MB 236.14 (e.g., Pentosin ATF1, Fuchs Titan ATF 4134)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 9.0 Liters (check manual for exact capacity)
📐 Dimensions
Exterior
Length:
Approx. 188.5 inches (4788 mm)
Width:
Approx. 75.6 inches (1920 mm)
Height:
Approx. 70.1 inches (1780 mm)
Wheelbase
Wheelbase:
Approx. 114.7 inches (2915 mm)
Weights
Curb Weight:
Approx. 4,600 - 4,900 lbs (2087 - 2223 kg, varies by model/engine)
Cargo
Cargo Volume:
Approx. 29.4 - 72.4 cu ft (833 - 2050 liters)
🛡️ Safety Features
Ratings
NHTSA Rating 2007:
Likely 5-Star in front and side impact tests (typical for Mercedes-Benz of this era)
Active Features
Stability Control:
Electronic Stability Program (ESP) standard
Traction Control:
ASR (Acceleration Skid Control) standard
Braking System:
Anti-lock Braking System (ABS) standard, Brake Assist (BAS)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags, optional knee airbags
Seat Belts:
Pretensioning seat belts, load limiters
💡 Technology Features
Infotainment
Head Unit:
COMAND (Cockpit Management and Navigation) system (optional or standard on higher trims)
Audio System:
Optional Harman Kardon surround sound system
Driver Assistance
Parking Assistance:
Parktronic parking sensors (front and rear)
Adaptive Cruise Control:
DISTRONIC (optional feature)
Connectivity
Bluetooth:
Bluetooth connectivity for hands-free calling (may require an adapter or specific module)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (or based on 'Service A'/'Service B' indicators)
Transmission Service Interval:
Typically recommended at 40,000 - 60,000 miles (check manual for specific interval and fluid type)
Brake Fluid Change:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil Type:
Mobil 1 Synthetic (e.g., 0W-40 or 5W-40, refer to owner's manual for specific MB 229.5 approval)
Coolant Type:
Mercedes-Benz approved Antifreeze/Coolant (e.g., G48, blue color)
Power Steering Fluid:
MB 236.3 specification (e.g., Pentosin CHF 11S)
Known Issues
M272 Balance Shaft Wear:
Premature wear of the balance shaft in M272 engines can lead to timing issues and check engine lights.
Air Matic Suspension:
Leaking air springs or compressor failure can occur over time, affecting ride height.
Oil Cooler Seals:
Leaking oil cooler seals can cause coolant contamination or oil leaks.
Evaporative Emissions System:
Faults in the EVAP system (e.g., charcoal canister, purge valve) can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daimler AG (Mercedes-Benz)
Model Evolution
W164 Introduction:
Introduced for the 2006 model year as a replacement for the W163 M-Class.
W164 Facelift:
Received a facelift for the 2009 model year, not applicable to the 2007 model covered here.
Production
Production Location:
Tuscaloosa, Alabama, USA (Primary)
Production Years W164:
2005-2011
🏆 Awards & Recognition
Recognitions
Safety Awards:
The W164 ML-Class consistently received high safety ratings from IIHS and NHTSA during its production run.
Awards List
IIHS Top Safety Pick:
While specific year awards are not detailed, the platform generally performed well in crashworthiness tests.
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