2005 Mercedes S-Class (W220) Service and Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Model Code: W220 Year: 2005 Generation Generation: Third Generation (W220) Codes Chassis Code: W220 👋 Introduction Market Position Segment: Full-size Luxury Sedan...

27 people are viewing this right now

Type: Car

Vendor:

Sku: 183312

Tags: 2005 Car Cars Mercedes Mercedes-benz Misc S-Class W220

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

S-Class

Model Code:

Year:

Generation

Generation:

Third Generation (W220)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size Luxury Sedan

Brand Perception:

Represents Mercedes-Benz's flagship luxury offering, emphasizing comfort, advanced technology, and performance.

Competitive Analysis

Key Competitors:

BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera.

Key Features

Defining Attributes:

Sophisticated suspension systems (ABC/AIRMATIC), powerful V8 and V12 engines, advanced safety features, luxurious interior, extensive technology integration.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models and All Repairs A-Z

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, disassembly, assembly, and specifications for all W220 engine variants.

Engine Management:

ECU identification, sensor functions, diagnostic trouble codes (DTCs), fuel injection, ignition timing, emissions control.

Transmission:

Automatic transmission (e.g., 722.6 '5G-Tronic') overhaul, diagnostics, fluid service, electronic control unit (TCU).

Drivetrain:

Front and rear axle, driveshafts, differential, propeller shaft (RWD) and 4MATIC (AWD) system.

Suspension:

Active Body Control (ABC) system diagnosis and repair, pneumatic suspension (AIRMATIC), conventional suspension components.

Brakes:

Brake system diagnostics, ABS, ESP, SBC (Sensotronic Brake Control) system, rotor and pad replacement, brake fluid service.

Steering:

Power steering system, steering gear, steering column, steering angle sensor.

Electrical System:

Detailed wiring diagrams for all circuits, component identification, troubleshooting common electrical faults.

Climate Control:

Automatic climate control system (THERMOTRONIC), A/C compressor, refrigerant R134a, HVAC diagnostics.

Body And Interior:

Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement.

Infotainment And Electronics:

COMAND system, audio components, navigation system, telephone preparation, instrument cluster, lighting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and complex issues using OEM diagnostic tools (e.g., STAR Diagnosis).

Component Replacement:

Detailed instructions for replacing major components like engine, transmission, suspension struts, brake calipers.

Rebuilding Overhaul:

Complete overhaul procedures for engines, transmissions, and other major mechanical assemblies.

Electrical Diagnostics:

Wiring diagram interpretation, continuity testing, voltage checks, component testing.

Suspension Adjustment:

Procedures for adjusting and calibrating ABC and AIRMATIC suspension systems.

Brake System Service:

Bleeding procedures, SBC system service (requires specialized tools and training), component replacement.

Air Conditioning Service:

Refrigerant recovery and recharge, leak testing, component replacement.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds and advanced electronic system diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Searchable PDF

Print Quality

Resolution:

High-resolution images and diagrams, suitable for printing.

Binding Type

Physical Binding:

N/A (Digital Format)

Paper Type

Physical Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Variants:

S350 (3.7L V6 M112), S430 (4.3L V8 M113), S500 (5.0L V8 M113), S55 AMG (5.4L V8 Supercharged M113K), S600 (5.5L V12 Twin-Turbo M275).

Performance

S500 Horsepower:

302 hp @ 6000 rpm

S500 Torque:

339 lb-ft @ 3250 rpm

S55 Amg Horsepower:

493 hp @ 6100 rpm

S55 Amg Torque:

516 lb-ft @ 2750-4000 rpm

Fuel System

Fuel Injection:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed automatic (722.6 '5G-Tronic')

Optional

All Wheel Drive:

4MATIC all-wheel drive available on some models (e.g., S430 4MATIC, S500 4MATIC).

Features

Gear Selection Modes:

Comfort (C) and Sport (S) modes.

Transmission Fluid:

MB Approved ATF (e.g., MB 236.12 or similar, refer to manual for exact specification).

📐 Dimensions

Exterior

Wheelbase Standard:

119.7 inches (3040 mm)

Wheelbase Long Wheelbase:

121.5 inches (3086 mm) for LWB variants.

Length Standard:

196.6 inches (4994 mm)

Length Long Wheelbase:

201.0 inches (5105 mm) for LWB variants.

Weights

Curb Weight:

Approximately 4000-4500 lbs (1814-2041 kg) depending on engine and configuration.

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate for specific GVWR.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star (for models equipped with side airbags and curtain airbags).

NHTSA Front Impact Passenger:

5-Star.

IIHS Front Overlap Small Overlap:

Good (for models tested in later years of the W220 generation).

Active Features

Standard Anti-lock Braking System.

Standard Electronic Stability Program (ESP).

Sensotronic Brake Control (SBC) on some models, an electro-hydraulic brake system.

Passive Features

Airbags:

Front airbags, front side airbags, and optional window airbags (curtain airbags).

Seatbelts:

Pretensioning seatbelts with force limiters.

Active Headrests:

NECK-PRO active front headrests available on some models.

💡 Technology Features

Infotainment

Primary System:

COMAND (Cockpit Management and Navigation) system.

Navigation:

Optional DVD-based navigation system.

Audio:

Premium audio systems from Harman Kardon.

Driver Assistance

Cruise Control:

Adaptive Cruise Control (DISTRONIC) available on some models.

Parking Assistance:

Optional PARKTRONIC parking assist system.

Night Vision:

Optional Night View Assist system.

Connectivity

Telephone:

Integrated Bluetooth or analog cellular phone preparation.

Instrument Cluster:

Advanced multi-function display with vehicle status and diagnostic information.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 12 months, using synthetic oil. Refer to the flexible service system (ASSYST) or manual for precise intervals.

Transmission Service:

Recommended every 40,000-60,000 miles or as indicated by the vehicle's service computer. Fluid and filter replacement.

Brake Fluid Flush:

Every 2 years.

Coolant Flush:

Every 5 years or 100,000 miles, using MB-approved coolant.

Fluid Specifications

Engine Oil Type:

MB 229.5 (Full Synthetic, e.g., Mobil 1 0W-40 or equivalent).

Engine Oil Capacity:

Varies by engine, typically 7-9 liters (7.4-9.5 US quarts).

Power Steering Fluid:

MB Approved Hydraulic Fluid (e.g., Pentosin CHF 11 S or equivalent).

Coolant:

MB 325.0 or 326.0 (Ethylene Glycol based, pink color) or MB 326.6 (for specific models, check manual).

Known Issues

Abc Suspension Leaks:

Common issue with hose degradation, pump leaks, and strut failures leading to suspension drop.

Sbc System Failures:

Sensotronic Brake Control system can experience component failures, often requiring specialized diagnostics and replacement.

Εκu Cooling Fan:

Engine control unit cooling fan failure can lead to overheating issues.

Camshaft Position Sensors:

Failure of camshaft position sensors can cause rough idling and engine stalling.

Ignition Coils:

Misfires due to failing ignition coils are common, especially on higher mileage vehicles.

Rust On Fender Lips:

Corrosion can develop on the fender edges, particularly on older models in humid climates.

📚 Vehicle History

Brand Heritage

Manufacturer:

Daimler AG (formerly DaimlerChrysler).

Model Evolution

W220 Introduction:

Introduced in 1998 for the 1999 model year in Europe and 2000 in North America, replacing the W140 S-Class.

W220 Facelift:

Received a significant facelift for the 2003 model year, introducing updated styling, new engines (like the M275 V12 Bi-Turbo), and enhanced technology.

Production

Production Years:

1998-2005.

Production Location:

Mainly Sindelfingen, Germany.

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Generally rated well for ride comfort and safety, though reliability ratings could be mixed due to complex systems.

Jd Power Award:

May have received awards for specific model years or categories in its segment for design and performance.

Certifications

Euro Ncap Rating:

Likely achieved a high Euro NCAP rating, reflecting its advanced safety features.