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2006 Mercedes S-Class (W220) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class Year: 2006 Chassis Code: W220 Codes Platform: W220 👋 Introduction Market Position Segment: Full-size luxury sedan Positioning: Flagship model representing Mercedes-Benz's pinnacle...
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Sku: 183311
2006 Mercedes S-Class (W220) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class
Year:
2006
Chassis Code:
W220
Codes
Platform:
W220
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Positioning:
Flagship model representing Mercedes-Benz's pinnacle of engineering, comfort, and technology.
Competitive Analysis
Competitors:
BMW 7 Series, Audi A8, Lexus LS, Porsche Panamera (though often considered a sportier alternative).
Key Features
Ride Quality:
Renowned for its exceptionally smooth and comfortable ride, primarily due to advanced suspension systems.
Interior Appointments:
Luxurious materials, sophisticated design, advanced comfort features (e.g., multi-contour seats, climate control).
Technology Integration:
Early adoption of advanced automotive technologies including COMAND infotainment, active safety systems, and sophisticated electronic controls.
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline and diesel variants for 2006 W220 S-Class
Transmission Coverage:
Automatic transmission (e.g., 7G-TRONIC)
Electrical Coverage:
Complete electrical system diagnosis, wiring diagrams, component testing
Body And Chassis Coverage:
Body repair, suspension, steering, brakes, climate control
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics for M271, M112, M113, M275, M137 engines; ignition, fuel injection, emissions control, sensor data
Transmission Systems:
722.6xx (7G-TRONIC) automatic transmission: operation, diagnosis, overhaul, mechatronics unit
Suspension And Steering:
ABC (Active Body Control), AIRMATIC (air suspension), hydraulic power steering, steering column adjustments
Braking System:
ABS, ESP (Electronic Stability Program), SBC (Sensotronic Brake Control) on early W220 models, ATE MK60/MK25, brake pad/rotor replacement, bleeding procedures
Climate Control:
THERMOTRONIC automatic climate control, A/C system recharge and leak detection, heater core, blower motor
Electrical Systems:
CAN bus communication, COMAND infotainment system, instrument cluster, lighting, power accessories, starter, alternator
Body And Interior:
Door lock mechanisms, window regulators, seat adjustments, sunroof operation, body panel alignment, corrosion prevention
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, serpentine belt replacement
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for common and complex issues, DTC (Diagnostic Trouble Code) interpretation
Repair And Overhaul:
Engine component replacement (e.g., head gaskets, oil pan, water pump), transmission rebuild, suspension arm replacement, brake caliper rebuild
Component Replacement:
Alternator, starter motor, fuel pump, mass air flow sensor, oxygen sensors, ABS sensors, control modules
Calibration And Programming:
Steering angle sensor calibration, throttle body relearn, gateway module programming (requires SDS/XENTRY)
Technical Depth
Depth:
Comprehensive: from routine maintenance to complete engine and transmission overhauls, detailed electrical schematics, and advanced diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
S350 (M272 3.5L V6), S430 (M113 4.3L V8), S500 (M113 5.0L V8), S55 AMG (113.996 5.4L V8 Supercharged), S600 (M275 5.5L V12 Bi-Turbo)
Engine Codes Covered:
M112, M113, M271, M275, M137
Performance
Horsepower Range:
240 hp (S350) to 493 hp (S65 AMG, though 2006 might have S65 at 603 hp for some markets)
Torque Range:
260 lb-ft (S350) to 738 lb-ft (S65 AMG)
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Requirement:
Premium Unleaded (91+ octane recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (e.g., 722.6) standard on most models, 7-speed automatic (7G-TRONIC) on newer W220 variants.
Optional
Optional Transmission:
7-speed automatic (7G-TRONIC) for models like S500, S600, AMG variants may have different designations.
Features
Transmission Features:
Driver-adaptive programming, manual shifting mode (Tiptronic), Sport and Comfort modes.
Fluid Specification
Transmission Fluid:
MB 236.10 or MB 236.12 (e.g., Mobil ATF 134, Pentosin ATF 44)
📐 Dimensions
Exterior
Wheelbase:
116.7 inches (Standard Wheelbase), 121.5 inches (Long Wheelbase)
Length:
199.9 inches (SWB) / 204.9 inches (LWB)
Width:
73.7 inches
Height:
57.4 inches
Weights
Curb Weight:
Approx. 4000-4700 lbs (varies significantly by engine and options)
Gross Vehicle Weight Rating:
Approx. 5500-6000 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (for driver and front passenger)
IIHS Front Offset:
Good (for frontal offset crash protection)
Active Features
Active Safety Systems:
ABS, EBD (Electronic Brakeforce Distribution), BAS (Brake Assist System), ESP (Electronic Stability Program), optional Distronic (adaptive cruise control)
Passive Features
Passive Safety Features:
Frontal airbags, side airbags, side curtain airbags, pre-tensioning seatbelts, active head restraints (NECK-PRO)
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with CD player, radio, optional navigation, and voice control.
Audio System:
Harman Kardon LOGIC 7 surround sound system available on higher trims.
Driver Assistance
Adaptive Cruise Control:
Distronic (optional) - maintains set distance to vehicle ahead.
Parking Assistance:
Front and rear Parktronic sensors.
Lighting Technology:
Bi-Xenon headlights with active cornering illumination (optional).
Connectivity
Bluetooth:
UHI (Universal Hands-free Interface) for Bluetooth connectivity (requires compatible phone module).
Keyless Go:
Keyless-Go system (optional) for keyless entry and ignition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, based on 'ASSYST' (Active Service System), typically every 10,000-15,000 miles or 12 months, whichever comes first.
Major Service Intervals:
Every 30,000-60,000 miles, including spark plugs, coolant, brake fluid, transmission service, and suspension checks.
Fluid Specifications
Engine Oil Specification:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30/5W-40)
Engine Oil Capacity:
8.0 - 8.5 quarts (varies by engine)
Coolant Specification:
MB 325.0 (Ethylene Glycol based, purple color, e.g., Pentofrost SF)
Brake Fluid Specification:
DOT 4 Plus (MB 331.0)
Known Issues
Common Issues:
ABC system hydraulic leaks (struts, hoses), air suspension compressor failure, SBC brake system issues (requiring replacement of the unit), oil cooler leaks, crank position sensor failures, ignition coil failures, window regulator failures, door lock actuator problems.
Sbc Specifics:
The SBC system has a service life counter; the manual details how to monitor and potentially reset this counter, or the procedure for replacing the unit.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety since its inception.
Model Evolution
W220 Introduction:
The W220 S-Class debuted in 1998 (as a 1999 model) and represented a significant departure from its predecessor (W140) with a more compact, aerodynamic, and technologically advanced design.
W220 Facelift:
The W220 received a significant facelift for the 2003 model year, introducing updated styling, new engines (like the M271 V6 and M275 V12 Bi-Turbo), and revised interior features. The 2006 model falls into this post-facelift generation.
Production
Production Years:
1998-2005 (MY1999-MY2006)
Manufacturing Locations:
Mainly Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Luxury Car Awards:
Consistently ranked among the top luxury sedans for its comfort, technology, and build quality by various automotive publications.
Safety Awards:
Received high safety ratings from NHTSA and IIHS, reflecting its advanced safety engineering.
Certifications
Certification Body:
ISO 9001 certified manufacturing processes for quality assurance.
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