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Mercedes Benz SLK 230 1998-1999 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK 230 Year: 1998-1999 Codes Chassis Code: R170 Engine Code: M111 E23ML 👋 Introduction Market Position Positioning: The Mercedes-Benz SLK 230 (R170) was...
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Mercedes Benz SLK 230 1998-1999 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK 230
Year:
1998-1999
Codes
Chassis Code:
R170
Engine Code:
M111 E23ML
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz SLK 230 (R170) was positioned as a compact, premium roadster, offering a balance of sporty performance, luxury, and the innovative Vario-roof retractable hardtop system.
Competitive Analysis
Competitors:
Competed with the BMW Z3, Porsche Boxster, and Audi TT (later models), though its emphasis on comfort and luxury set it slightly apart.
Key Features
Key Features:
The R170 generation is renowned for its groundbreaking Vario-roof (electro-hydraulic retractable hardtop), compact size, comfortable interior for its class, and the characteristic Mercedes-Benz build quality.
Manual Value
Value Proposition:
This manual provides professional-grade repair and maintenance information, essential for owners who wish to maintain their vehicle's performance and longevity, or for independent mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Pages:
Hundreds (Specific count not provided, described as 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Implied by product description and target market)
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system, engine electrical system, engine management system (ECU), supercharger system
Transmission:
Manual and automatic transmission (including shifting mechanisms, torque converter, hydraulics, electronics, removal and installation)
Drivetrain:
Driveshafts, differential, rear axle, propeller shaft, universal joints, CV joints
Suspension:
Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, shocks, springs), alignment procedures
Steering:
Steering gear, power steering system (pump, lines, fluid), steering column, alignment
Brakes:
Front and rear brakes (discs), brake system components (master cylinder, calipers, pads, rotors), ABS system, brake fluid
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting system, horn, wipers, power windows, mirrors, seats, central locking
Body:
Body exterior (panels, doors, hood, trunk), interior trim, convertible top system (vario-roof), body sealing, anti-corrosion protection
Climate Control:
HVAC system, air conditioning (refrigerant, compressor, evaporator, condenser), heating system, ventilation
Safety Systems:
Airbags, seatbelt pre-tensioners, SRS system diagnostics
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), troubleshooting flowcharts, testing procedures for sensors and actuators
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement
Repair:
Component removal and installation, overhaul procedures, component rebuilding, electrical component repair, body panel repair
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon problems across all systems
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical system resistance values, diagnostic specifications
Technical Depth
Depth:
Comprehensive, covering from routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork
Detail Level:
Highly detailed with step-by-step instructions, hundreds of detailed photos, and exploded diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF (common for factory manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Licensing
Usage Rights:
Unlimited use on multiple devices, no expiry dates, no renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
Supercharged Inline-4
Engine Code:
M111 E23ML
Displacement:
2.3 Liters (2295 cc)
Bore X Stroke:
90.9 mm x 86.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
192 hp @ 5300 rpm (SAE net)
Torque:
201 lb-ft (273 Nm) @ 2500-4000 rpm
Fuel System
Fuel Injection:
Sequential multi-port fuel injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Supercharger
Supercharger Type:
Roots-type positive displacement supercharger
Engine Management
ECU:
Bosch Motronic ME 2.0 (or similar, depending on specific market/year)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
5-speed automatic transmission (with overdrive)
Features
Automatic Features:
Electronic control, adaptive shifting programs
Fluid Specifications
Automatic Transmission Fluid:
MB Spec 236.10 or 236.12 (e.g., Mobil ATF 134, Pentosin ATF1)
Manual Transmission Fluid:
MB Spec 235.10 (or equivalent API GL-4, SAE 75W-85)
📐 Dimensions
Exterior
Length:
Approx. 157.2 inches (3993 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 51.0 inches (1295 mm)
Wheelbase:
Approx. 87.7 inches (2229 mm)
Weights
Curb Weight:
Approx. 3000-3100 lbs (1360-1406 kg) depending on transmission and equipment
Cargo
Trunk Volume:
Approx. 5.3 cu ft (150 L) with Vario-roof up; significantly less with Vario-roof down.
🛡️ Safety Features
Ratings
NHTSA Rating:
While specific ratings for the 1998-1999 model years might be scarce, Mercedes-Benz vehicles of this era generally performed well in crash tests, emphasizing occupant protection.
Active Features
Traction Control:
Standard (ASR - Acceleration Skid Control)
Stability Control:
Not standard on these early models, though later R170 variants introduced ESP (Electronic Stability Program).
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (optional/standard depending on market)
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and belt force limiters
Rollover Protection:
Pop-up roll bars integrated behind the headrests (activate in case of rollover detection)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette, often with premium speaker options (e.g., Bose).
Navigation:
Optional GPS navigation system available on some models.
Driver Assistance
Cruise Control:
Standard
Connectivity
Phone Integration:
Optional dealer-installed phone kits or aftermarket Bluetooth adapters might be available, but not natively integrated in the modern sense.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil)
Filter Replacement:
Oil filter with every oil change. Air filter and cabin filter typically every 15,000-30,000 miles. Fuel filter every 30,000-50,000 miles.
Spark Plugs:
Platinum or Iridium spark plugs usually rated for 100,000 miles. Check manual for specific type and gap.
Transmission Service:
Automatic: fluid and filter service typically every 50,000-70,000 miles. Manual: fluid check as per manual, replacement less frequent.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 Synthetic (API SM/SL/SJ or ACEA A3/B4, MB Approval 229.5 or 229.3)
Coolant:
MB Spec 325.0 (Antifreeze/Coolant)
Brake Fluid:
DOT 4 (MB Spec 331.0)
Power Steering Fluid:
MB Spec 236.3 (or Pentosin CHF 11S, or equivalent)
Known Issues
Common Issues:
Vario-roof hydraulic system leaks or actuator failures, MAF sensor issues, ignition coil failures, crank position sensor failures, O2 sensor failures, vacuum leaks leading to rough idle, rust in wheel wells and rocker panels.
Maintenance Considerations:
Regular maintenance of the Vario-roof hydraulic fluid and system is crucial. Attention to the supercharger belt and intake system is also important for performance.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long history of producing luxury and performance vehicles, including iconic roadsters like the 190SL and 300SL. The SLK line continued this legacy.
Model Evolution
R170 Introduction:
The R170 SLK-Class was introduced in 1996 as a 1997 model. The SLK 230 Kompressor was a core model from its inception, focusing on a blend of performance and compact luxury.
Updates 1998 1999:
The 1998 and 1999 model years represent the early production phase of the R170. Minor updates may have occurred during this period, but significant redesigns were later for subsequent model years.
Production
Production Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Design Award:
The SLK's innovative Vario-roof design was highly praised and contributed to its appeal, though specific 'awards' for this feature aren't always documented separately from general model reviews.
Model Reviews:
Generally received positive reviews for its unique concept, sporty handling (for a roadster), and luxury appointments.
Safety Awards:
While specific awards for the 1998-1999 model are not highlighted, Mercedes-Benz vehicles typically meet or exceed safety standards of their time.
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