Engine Service Repair:
Complete overhaul, diagnostics, component testing, timing, seals, gaskets.
Transmission Service Repair:
Automatic and manual transmission service, overhaul, clutch, gears, linkages.
Brake System:
Disc and drum brake servicing, hydraulic system, components, bleeding, parking brake.
Electrical System:
Comprehensive coverage including starter, alternator, battery, lighting, ignition, instrumentation, and wiring.
Wiring Diagrams:
Detailed, system-specific wiring diagrams for all electrical components.
Suspension:
Front and rear suspension components, springs, shock absorbers, bushings, alignment.
Steering:
Steering gear, linkage, power steering system (if equipped), column, wheel alignment.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications.
Fuel Injection System:
Bosch mechanical fuel injection system diagnosis, testing, and adjustment.
Fuel System:
Fuel pump, fuel lines, fuel tank, filters, carburetor (if applicable to specific variants).
Emission System:
Emission control systems, smog pump, EGR, PCV components and servicing.
Heating Air Conditioning:
HVAC system operation, components, refrigerant, airflow, control mechanisms.
Engine Control System:
Ignition timing, idle speed control, basic engine management principles.
Chassis Body:
Body panel repair, structural components, doors, hood, trunk, glass, weatherstripping.
Restraint System:
Seat belts, mounting points, and related safety components.
Interior:
Dashboard, seats, upholstery, trim panels, headliner, carpet.
Differential Drive:
Rear axle assembly, differential unit, lubrication, bearings.
Axle:
Front and rear axle components, bearings, seals.
General Maintenance:
Routine checks, fluid changes, filter replacements, lubrication.
Periodic Lubrication:
Lubrication points and schedules for various chassis and drivetrain components.
Diagnostic Procedures:
Troubleshooting common issues, symptom analysis, component testing.
Repair Procedures:
Step-by-step instructions for disassembly, repair, reassembly of all covered systems.
Maintenance Procedures:
Detailed guidance on scheduled maintenance tasks.
Electrical Troubleshooting:
Systematic approach to diagnosing electrical faults with wiring diagrams.
Engine Rebuilding:
Comprehensive instructions for engine disassembly, inspection, repair, and reassembly.
Fuel Injection Adjustment:
Precise instructions for calibrating and adjusting the Bosch mechanical fuel injection system.
Depth:
Complete factory-level service and repair information, suitable for experienced mechanics and dedicated DIY enthusiasts.
Illustration Quality:
Hundreds of detailed photos, illustrations, and drawings to guide procedures.
Instruction Format:
Numbered step-by-step instructions, detailed substeps, notes, cautions, and warnings.
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, as per the manual's recommendation for optimal engine health.
Tune Up Interval:
Spark plugs, ignition points (if applicable), filters, and fluid checks recommended at intervals specified in the manual, often around 15,000 - 30,000 miles.
Engine Oil:
Refer to manual for specific API service classification and viscosity grade (e.g., SAE 10W-40 or 20W-50 depending on climate).
Coolant:
Ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water for freeze and corrosion protection.
Brake Fluid:
DOT 3 or DOT 4 glycol-based brake fluid is typically specified.
Common Problems:
Common issues may include aging rubber components (hoses, bushings), fuel injection system adjustments, vacuum leaks, and rust on body panels, especially in certain climates.
Preventative Maintenance:
Regular inspection and replacement of hoses, belts, and chassis bushings are crucial for maintaining reliability. Timely maintenance of the fuel injection system is vital for performance and emissions.
