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Mercedes-benz W123 280E 1978 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W123 280E Year: 1978 Generation Generation: First Generation W123 Codes Chassis Code: W123 Engine Code: M110 (likely 2.8L inline-six) 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 400650
Mercedes-benz W123 280E 1978 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W123 280E
Year:
1978
Generation
Generation:
First Generation W123
Codes
Chassis Code:
W123
Engine Code:
M110 (likely 2.8L inline-six)
👋 Introduction
Market Position
Positioning:
Essential resource for owners and mechanics of the W123 280E, offering professional-grade repair information
Competitive Analysis
Comparison To Alternatives:
More cost-effective than purchasing overpriced physical manuals or relying solely on online forums
Key Features
Value Proposition:
Inexpensive way to keep the vehicle working properly, providing in-depth, factory-level detail
Usability:
Easy to navigate with a numbered table of contents, allowing quick access to information
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory workshop service and repair
Specific Models Covered:
Mercedes-Benz W123 280E (all styles)
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, and repair
Fuel System:
Fuel injection system (likely Bosch K-Jetronic), fuel pump, fuel lines, and tank
Ignition System:
Distributor, ignition coils, spark plugs, and related components
Transmission:
Automatic transmission (likely 4-speed 722.1) overhaul, diagnosis, and repair
Drivetrain:
Rear axle, driveshaft, universal joints, differential
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings
Steering:
Power steering system, steering box, tie rods, steering column
Brakes:
Front and rear disc brakes, hydraulic system, brake lines, master cylinder, calipers, pads, rotors
Electrical System:
Comprehensive electrical system diagnosis, troubleshooting, and repair, including wiring diagrams
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant
Exhaust System:
Exhaust manifold, pipes, catalytic converter (if applicable for the region), muffler
Body And Chassis:
Body panel removal and installation, frame repair (if covered), glass replacement
Interior:
Dashboard, seating, trim panel removal and installation
HVAC:
Heating and ventilation system components and service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Detailed diagnostic procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major vehicle components
Disassembly And Assembly:
Complete disassembly and reassembly of major components and sub-assemblies
Electrical Diagnostics:
Wiring diagrams, component testing, circuit analysis
Engine Rebuild:
Complete engine overhaul procedures, including specifications and tolerances
Transmission Overhaul:
Detailed steps for rebuilding the automatic transmission
Technical Depth
Depth:
Full factory level, suitable for professional mechanics and experienced DIY enthusiasts
Instruction Style:
Step-by-step numbered instructions, with substeps
Illustrations:
Hundreds of detailed illustrations, drawings, and photos
Critical Information:
Notes, cautions, and warnings highlighted throughout
Diagrams:
Detailed wiring diagrams integrated with electrical troubleshooting
Part Identification:
Enlarged inset views for detailed part examination
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - user prints as needed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-six cylinder, four-stroke gasoline
Displacement:
2.8 Liters (2780 cc)
Bore X Stroke:
86.0 mm x 80.25 mm (typical for M110)
Compression Ratio:
8.0:1 or 8.7:1 (depending on specific variant and market)
Performance
Horsepower:
Approximately 177 hp (130 kW) at 5800 rpm (DIN) for the 280E variant with M110.981 engine
Torque:
Approximately 240 Nm (177 lb-ft) at 4000 rpm (DIN) for the 280E variant
Fuel System
Fuel Delivery:
Bosch K-Jetronic mechanical fuel injection
Fuel Type:
Unleaded gasoline (premium recommended)
Lubrication
Oil Capacity:
Approximately 6.5 - 7.0 liters with filter change (verify with specific manual data)
Cooling System
Coolant Type:
Antifreeze/coolant mixture (e.g., G05 or equivalent)
🔧 Transmission
Standard
Type:
4-speed automatic transmission (e.g., Mercedes-Benz 722.1)
Optional
Type:
4-speed manual transmission was also available on some W123 models, but the 280E typically came with automatic.
Features
Fluid Type:
Dexron II (or equivalent ATF)
Fluid Capacity:
Approximately 6.0 - 7.0 liters (including torque converter, verify with specific manual)
📐 Dimensions
Exterior
Length:
Approximately 4725 mm (186.0 in)
Width:
Approximately 1785 mm (70.3 in)
Height:
Approximately 1440 mm (56.7 in)
Weights
Curb Weight:
Approximately 1450-1550 kg (3200-3400 lbs), depending on equipment
Gross Vehicle Weight Rating:
Typically around 1950-2000 kg
🛡️ Safety Features
Ratings
Crash Test Information:
While specific crash test ratings for the 1978 model in universally recognized formats like NCAP are rare, the W123 was engineered with a strong emphasis on safety for its era, featuring a robust passenger safety cell and crumple zones.
Active Features
Brakes:
Four-wheel disc brakes (front ventilated), power assisted
Steering:
Recirculating ball power steering
Passive Features
Construction:
Reinforced passenger compartment, crumple zones, safety glass
Interior:
Energy-absorbing steering column, padded dashboard, seat belts (likely three-point front, two-point rear)
💡 Technology Features
Infotainment
Audio System:
Original equipment likely featured a basic AM/FM radio, potentially with cassette player in later production or optional upgrades. Speaker count and quality were typical for the era.
Driver Assistance
Cruise Control:
Optional on many models, providing basic speed regulation.
Climate Control:
Manual climate control with heating and ventilation. Optional automatic climate control was available on higher-spec models.
Connectivity
Connectivity Features:
No modern connectivity features (e.g., Bluetooth, USB, Apple CarPlay/Android Auto) were present from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months (verify with specific manual)
Major Service Interval:
Recommendations vary, but often involve spark plug replacement, valve adjustment, and more comprehensive inspections around 50,000-100,000 km
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-40 or 15W-40 recommended (verify with manual for specific climate and engine condition)
Coolant Spec:
50/50 mix of Mercedes-Benz approved antifreeze (e.g., G05) and distilled water
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Common Problems 1:
Vacuum leaks in the central locking system, HVAC system actuators, and engine control components.
Common Problems 2:
Wear and tear on suspension bushings and ball joints, leading to steering looseness or clunking noises.
Common Problems 3:
Rust prone areas, especially around wheel arches, rocker panels, and jacking points. Underbody rust can also be a concern.
Common Problems 4:
Fuel distributor and injector seal issues with the K-Jetronic system can cause rough idling or poor performance.
Common Problems 5:
Electrical connectors and wiring can degrade over time, leading to intermittent faults.
Filter Part Numbers
Oil Filter:
Typical part numbers include Mann-Filter W917/1, Mahle OC 54, Bosch 0 451 103 072 (verify for specific engine)
Air Filter:
Typical part numbers include Mann-Filter C33202, Mahle LX 103 (verify for specific engine)
Fuel Filter:
Typical part numbers include Mann-Filter WK 31/1, Bosch 0 450 906 010 (verify for K-Jetronic system)
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for building durable, high-quality, and technologically advanced vehicles, particularly in the luxury and executive car segments.
Model Evolution
W123 Introduction:
The W123 chassis was introduced in 1976 as the successor to the W114/W115 models. It was renowned for its exceptional build quality, durability, and engineering robustness.
W123 Variants:
The W123 range included sedans (Saloon), coupes, estates (T-model), and limousines, powered by a variety of four and six-cylinder gasoline and diesel engines. The 280E was a prominent gasoline-powered model.
Production
Production Years:
1976-1985
Manufacturing Locations:
Primarily Sindelfingen, West Germany, with some assembly in other global locations.
Sales Figures:
Over 2.7 million units across all body styles were produced, making it one of Mercedes-Benz's most successful models.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The W123 is widely regarded as one of the most robust and reliable Mercedes-Benz models ever produced, often cited in automotive media for its longevity and build quality. Many examples are still in daily use decades later.
Collector Status:
Highly collectible and admired by enthusiasts for its classic styling, engineering, and driving experience.
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