Positioning:
The W126 S-Class represented the pinnacle of luxury and engineering in its era, offering a refined driving experience and advanced technology. This manual serves owners and enthusiasts seeking to maintain or restore these prestigious vehicles.
Competitors:
Competed directly with luxury sedans from BMW (E23 7 Series), Jaguar (XJ Series), and American luxury marques like Cadillac.
Unique Selling Points:
Exceptional build quality, robust engineering, advanced safety features for its time (e.g., ABS, airbags on later models), powerful V8 engines, sophisticated suspension, and luxurious interior appointments.
Engine:
Detailed diagnostics, overhaul, lubrication, cooling, fuel injection (Bosch K-Jetronic/KE-Jetronic, Diesel indirect injection), ignition, emission control systems.
Transmission:
Automatic transmissions (e.g., 722.3, 722.4, 722.5): maintenance, repair, adjustments, torque converter servicing, fluid specifications.
Suspension:
Front and rear suspension components, shock absorbers, springs, ball joints, bushings, steering system (including power steering).
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, lines, master cylinder, parking brake.
Electrical:
Complete wiring diagrams, troubleshooting for lighting, ignition, starting, charging, climate control, power windows/locks/seats, central locking, instrument cluster, diagnostic codes.
Bodywork:
Panel removal/installation, door mechanisms, window regulators, sunroof operation, trim components, collision repair considerations.
Climate Control:
Air conditioning system (R12), heating system, blower motor, HVAC controls, troubleshooting.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filters, fuel injection system details for gasoline and diesel variants.
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, lubrication points, belt replacements.
Repair:
Engine rebuild procedures, transmission overhaul, brake system repairs, suspension component replacement, electrical system diagnostics and repair, body panel repairs.
Diagnostics:
Troubleshooting flowcharts, identifying symptoms, interpreting fault codes (OBD I era), diagnostic testing procedures for all major systems.
Assembly Disassembly:
Step-by-step instructions with diagrams for component removal and installation for all major vehicle systems.
Cleaning:
Procedures for cleaning specific engine components, fuel injectors, and other parts during repair.
Painting:
While the manual may not detail painting techniques extensively, it will cover the removal and reinstallation of body panels and trim relevant to painting.
Depth:
Comprehensive. Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Diagrams:
Includes detailed diagrams for assembly and disassembly, wiring schematics, and exploded views of various components.
Troubleshooting:
Provides systematic troubleshooting guides for common and complex issues across all vehicle systems.
Common V8 Engine:
M117 (4.2L/5.0L/5.6L) SOHC V8
Diesel Engine:
OM603 (3.0L) SOHC Inline-6 Turbo Diesel
Typical Horsepower Range:
140 hp (early diesel) to 260 hp (5.6L V8)
Typical Torque Range:
180 lb-ft (early diesel) to 330 lb-ft (5.6L V8)
Gasoline Fuel Injection:
Bosch CIS (Continuous Injection System) and later CIS-Jetronic (KE-Jetronic)
Diesel Fuel Injection:
Bosch inline injection pump (indirect injection)
Oil Type Recommendation:
API SG or higher, SAE 10W-40 or 15W-40 (check specific model year and climate for precise recommendation)
Coolant Type Recommendation:
Mercedes-Benz approved ethylene glycol coolant (e.g., G48/Z) mixed 50/50 with distilled water.
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first (depending on oil quality and driving conditions).
Transmission Service Interval:
Change fluid and filter every 60,000 km (37,000 miles) or as specified in the manual.
Brake Fluid Type:
DOT 4 (or DOT 3 if specified for specific models/markets).
Power Steering Fluid:
MB 236.3 Specification (e.g., Pentosin CHF 11 S or equivalent).
Common Problems Electrical:
Failing vacuum lines for central locking and climate control, deteriorating wiring insulation (especially in engine bay), failure of door lock actuators and window regulators.
Common Problems Mechanical:
Head gasket leaks on V8 engines, fuel distributor issues on CIS systems, idle control valve problems, worn suspension bushings.
Common Problems Body:
Rust in common areas like wheel wells, rocker panels, and around windshield/rear window seals. Deterioration of interior materials.