Engine Mechanical:
Complete diagnosis, overhaul, timing components, lubrication, cooling.
Engine Management:
Fuel injection systems (GDI/CRDI), ignition systems, emission controls (catalytic converters, EGR, O2 sensors), diagnostics and troubleshooting for all engine control units (ECU).
Transmission Automatic:
7-speed 7G-TRONIC PLUS (722.9) and other applicable transmissions, including control modules, hydraulic systems, torque converters, and fluid services.
Transmission Manual:
If applicable for specific W204 variants, full overhaul and clutch service details.
Drivetrain:
Driveshafts, CV joints, differentials, axles, propeller shafts.
Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings, springs), alignment specifications, and troubleshooting.
Steering:
Power steering system (hydraulic or electro-hydraulic), steering rack, tie rods, steering column, steering angle sensor.
Brakes:
ABS, ESP, SBC (if applicable), brake calipers, rotors, pads, hydraulic lines, parking brake systems, brake fluid specifications and bleeding procedures.
Electrical System:
Battery, alternator, starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass replacement, convertible top operation (if applicable), underbody protection.
HVAC:
Air conditioning system diagnosis, refrigerant handling, climate control modules, blower motor, evaporator, condenser, heater core.
Interior Trim:
Seat removal, dashboard disassembly, trim panel replacement.
Infotainment And Electronics:
COMAND system, audio components, navigation, Bluetooth, telematics, instrument cluster, sensor diagnostics.
Safety Systems:
Airbag system diagnosis and replacement, seat belt pre-tensioners, crash sensor locations.
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant replacement, interval service checks.
Troubleshooting Diagnostics:
System-specific diagnostic flowcharts, fault code interpretation (DTCs), component testing procedures, wiring harness troubleshooting.
Component Removal Installation:
Step-by-step instructions for removing and installing all major and minor components.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, machining, and reassembly, including torque specifications and clearances.
Transmission Overhaul:
Comprehensive guides for automatic and manual transmission repair, including clutch pack replacement, valve body servicing, and seal replacement.
Brake System Repair:
Pad and rotor replacement, caliper overhaul, brake line replacement, bleeding procedures.
Electrical Component Testing:
Testing of alternators, starters, sensors, actuators, and control modules using multimeters and oscilloscopes.
Suspension And Steering Alignment:
Detailed alignment specifications and adjustment procedures.
HVAC System Service:
Refrigerant recharge, leak detection, component replacement, flushing procedures.
Body And Exterior Repair:
Panel replacement, dent repair, rust treatment, glass installation.
Airbag System Replacement:
Safe procedures for handling and replacing airbag modules and related components.
Diagnostic Capabilities:
Advanced diagnostics leveraging Mercedes-Benz proprietary diagnostic tools (e.g., STAR diagnosis/XENTRY) with detailed explanations of module programming, coding, and adaptations.
Repair Complexity:
Covers basic to highly complex repairs, including engine and transmission rebuilds, electronic module replacement and configuration, and advanced chassis work.
Special Tools:
Identifies and describes required special tools and equipment for specific procedures.
Torque Specifications:
Comprehensive listing of all critical torque specifications for fasteners across all vehicle systems.
Electrical Diagrams:
High-quality, detailed wiring diagrams with component identification and circuit tracing capabilities.
NHTSA Rating:
Generally rated highly, often 5-star overall safety ratings in various crash tests.
IIHS Top Safety Pick:
Often awarded 'Top Safety Pick' or 'Top Safety Pick+' by IIHS.
Electronic Stability Program:
Standard ESP (Electronic Stability Program) with ASR (Acceleration Skid Control).
Anti Lock Braking System:
Standard ABS (Anti-lock Braking System) with BAS (Brake Assist System).
Driver Assistance Options:
ATTENTION ASSIST, COLLISION PREVENTION ASSIST, optional Distronic PLUS (adaptive cruise control), Blind Spot Assist, Lane Keeping Assist.
Airbag System:
Advanced multi-stage front airbags, side airbags, window curtain airbags, and knee airbags.
Seatbelts:
3-point seatbelts with pre-tensioners and belt force limiters.
Oil Change Interval:
Typically every 10,000 miles or 1 year, or as indicated by the 'ASSYST PLUS' service indicator system, whichever comes first. Specific intervals may vary based on engine type and driving conditions.
Major Service A:
Generally performed every 10,000 miles. Includes oil and filter change, tire rotation, multi-point inspection.
Major Service B:
Generally performed every 20,000 miles. Includes Service A items plus cabin air filter replacement, brake inspection, etc.
Engine Oil Specification:
MB-Approval 229.5 or 229.51 (e.g., Mobil 1 ESP Formula 5W-30, Castrol EDGE Professional OE 5W-30).
Coolant Specification:
MB-Approval 325.0 or 326.0 (Glycol-based, Silicate-free, Phosphate-free, Type A - Blue/Green)
Brake Fluid Specification:
DOT 4 Plus (MB-Approval 331.0)
Common Problems:
Oil cooler leaks (M271 engine), intake manifold flap runner failure (M272/M273 engines), transmission conductor plate failure (722.9), power steering pump issues, early W204 models may have some suspension component wear.