2004 Mercedes CL-Class C215 Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL-Class Model Code: C215 Year: 2004 Generation Generation Name: Second Generation CL-Class (C215) Generation Years: 1999-2006 👋 Introduction Market Position Positioning: Premium luxury...

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Type: Car

Vendor:

Sku: 513971

Tags: 2004 C215 Car Cars CL Class Mercedes

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

CL-Class

Model Code:

Year:

Generation

Generation Name:

Second Generation CL-Class (C215)

Generation Years:

1999-2006

👋 Introduction

Market Position

Positioning:

Premium luxury coupe, representing Mercedes-Benz's pinnacle of comfort and performance in its class.

Competitive Analysis

Competitors:

Primarily competed with vehicles like the BMW 8 Series (previous generation), Lexus SC, and Bentley Continental GT.

Key Features

Distinction:

Known for its advanced technology, powerful V8 and V12 engines, sophisticated suspension (ABC - Active Body Control), and elegant design.

Manual Purpose

Purpose:

To provide technicians and knowledgeable owners with the precise information needed to maintain, diagnose, and repair the 2004 CL-Class C215 effectively.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

Access:

Speed Download

Readability:

Requires Adobe PDF Reader (free)

Print Options

Printable:

Zoom Capability:

High (blow-up images and print enlarged copies)

📖 Manual Coverage

Systems Covered

Engine:

Detailed service, diagnosis, and repair for all engine variants

Control System:

Engine control module (ECM) and other electronic control units (ECUs)

Mechanical:

Comprehensive mechanical component service and repair

Fuel Service:

Fuel system diagnosis, service, and specifications

Emission Control:

Emission control system diagnosis and repair

Cooling System:

Intake, exhaust, and cooling system service and repair

Lubrication:

Lubrication system maintenance and service

Ignition Starting Charging:

Ignition, starting, and charging system service and troubleshooting

Transmission:

Automatic transmission diagnosis, service, and repair

Clutch:

Clutch system diagnosis and repair (if applicable to specific models)

Driveline:

Transfer case, propeller shaft, drive shaft, differential, axle, and suspension service

Wheels Tires:

Tire and wheel service, alignment, and specifications

Brakes:

Brake control, brake system, and parking brake service and diagnosis

Steering:

Steering column and power steering system service and repair

HVAC:

Air conditioning system diagnosis and repair

Restraint System:

Supplemental restraint system (SRS) and seat belt service and diagnosis

Security:

Engine immobilizer system service

Cruise Control:

Cruise control system diagnosis and repair

Wipers Washers:

Wiper and washer system service

Doors Locks:

Door lock system service

Instrumentation:

Instrument panel, meters, and audio/visual system service

Body:

Engine hood/door, exterior & interior trim, windshield/glass/mirror service

Electrical:

Comprehensive electrical system diagnosis and repair

Communication:

Multiplex/CAN communication system diagnosis

Procedures Included

Maintenance:

Routine maintenance procedures and schedules

Diagnosis:

Troubleshooting and diagnostic procedures for all systems

Repair:

Step-by-step repair instructions for all components

Specifications:

Torque specifications, fluid types, capacities, and other critical data

Wiring:

Complete wiring schematics for all vehicle systems

Technical Depth

Depth:

Technician-level detail, suitable for dealership technicians

Detail Level:

Vehicle-specific, not generic information

Detail Enhancements

Illustrations:

Numerous diagrams and illustrations

Instructions:

Complete step-by-step instructions

📊 Manual Specifications

File Format

Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable due to PDF format, aiding quick information retrieval

Print Quality

Resolution:

High (suitable for detailed diagrams and text reproduction)

Binding Type

Type:

Digital (PDF) - no physical binding

Paper Type

Type:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Options 2004:

CL500 (M113 E50 - 5.0L V8), CL55 AMG (M113 E55 - 5.4L Supercharged V8), CL600 (M137 E58 - 5.8L V12 or M275 E60 - 6.0L Bi-Turbo V12, depending on specific market/production date within 2004).

Performance

Cl500 Power:

Approximately 302 hp @ 5600 rpm, 339 lb-ft @ 3250 rpm (M113 E50)

Cl55 Amg Power:

Approximately 493 hp @ 6100 rpm, 516 lb-ft @ 2650 rpm (M113 E55 ML)

Cl600 Power:

Approximately 362 hp @ 5500 rpm, 413 lb-ft @ 2700 rpm (M137 E58) or 500 hp @ 3500 rpm, 590 lb-ft @ 1800 rpm (M275 E60 Bi-Turbo)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Premium Unleaded Gasoline (91 octane or higher)

🔧 Transmission

Standard

Type:

5-speed automatic (722.6) for CL500, 5-speed AMG Speedshift automatic for CL55 AMG, 5-speed automatic (722.6) for CL600

Optional

Availability:

No manual transmission offered.

Features

Automation:

Electronically controlled, with multiple shift modes (e.g., Comfort, Sport).

📐 Dimensions

Exterior

Length:

Approx. 198.9 inches (5,053 mm)

Width:

Approx. 73.7 inches (1,872 mm)

Height:

Approx. 55.0 inches (1,397 mm)

Weights

Curb Weight Cl500:

Approx. 4,180 lbs (1,896 kg)

Curb Weight Cl55 Amg:

Approx. 4,350 lbs (1,973 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Not specifically rated by NHTSA for this model year, but generally high safety standards.

IIHS Side Impact:

Likely received good ratings due to robust construction and advanced safety features.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Program (ESP)

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Front airbags, side airbags, and curtain airbags standard.

Seatbelts:

Pretensioning seatbelts with force limiters.

Structure:

Reinforced body structure for enhanced crash protection.

💡 Technology Features

Infotainment

Command System:

COMAND (Cockpit Management and Navigation) system with integrated navigation, radio, CD player, and optional phone/changer.

Driver Assistance

Parking Sensors:

PARKTRONIC parking assist system available.

Adaptive Cruise:

Optional DISTRONIC adaptive cruise control.

Connectivity

Phone Integration:

Optional integrated hands-free telephone system (often Bluetooth or proprietary cradle).

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10,000 miles or 12 months, whichever comes first, often indicated by the 'Service A' or 'Service B' reminder system.

Major Service:

Major services (e.g., spark plugs, transmission fluid, brake fluid) usually recommended around 30,000-60,000 mile intervals.

Fluid Specifications

Engine Oil Cl500 Cl600:

Mobil 1 0W-40 or equivalent (API SJ/SL rated)

Engine Oil Cl55 Amg:

Mobil 1 0W-40 or equivalent (API SJ/SL rated), often high-performance synthetic.

Transmission Fluid:

MB Approved ATF (e.g., MB 236.10 or 236.12 for 5-speed 722.6)

Coolant:

Mercedes-Benz Genuine Antifreeze/Coolant (e.g., MB 325.0)

Known Issues

Abc Suspension:

Active Body Control (ABC) suspension system can develop leaks or require fluid changes/component replacement (e.g., struts, pumps, accumulators).

Ignition Coils:

Ignition coil failures, particularly on V8 and V12 engines, can lead to misfires.

Alternator:

Alternator failure can occur, impacting battery charging and electrical systems.

Sbc Brake System:

Sensotronic Brake Control (SBC) on some models can develop issues with the SBC hydraulic unit or pump, requiring specific diagnostic and repair procedures outlined in the manual.

Window Regulators:

Window regulator mechanisms can fail over time.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, consistently producing high-end vehicles.

Model Evolution

Previous Generation:

The C215 succeeded the C140 S-Class Coupe, offering a more refined and technologically advanced successor in the luxury coupe segment.

Production

Manufacturing Location:

Germany

Production Period:

1999-2006

🏆 Awards & Recognition

Recognitions

General Reputation:

The CL-Class is consistently recognized for its luxury, comfort, and performance, embodying the 'Grand Tourer' ethos.

Industry Awards:

While specific awards for the 2004 model year might not be readily available, Mercedes-Benz vehicles of this era frequently appeared on 'best of' lists for luxury and performance segments.