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Mercedes CLC Class W204 Complete Workshop Service Repair Manual 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLC Class Chassis Code: CL203 (predecessor), CLC (derived from W203 C-Class) Generation Generation Code: CLC Class (produced as a separate model line but...
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Mercedes CLC Class W204 Complete Workshop Service Repair Manual 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLC Class
Chassis Code:
CL203 (predecessor), CLC (derived from W203 C-Class)
Generation
Generation Code:
CLC Class (produced as a separate model line but closely related to the W203 C-Class)
Production Years:
2008-2011
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz CLC Class was positioned as a more affordable, sportier coupe variant based on the C-Class platform, targeting a younger demographic or those seeking a stylish Mercedes-Benz at a lower entry price point.
Competitive Analysis
Competitors:
Competed against premium compact coupes and sport sedans from brands like BMW (1 Series Coupe), Audi (A3/A4 Coupe variants), Volkswagen (Scirocco), and potentially entry-level models from other luxury manufacturers.
Key Features
Appeal:
Sporty styling, Mercedes-Benz brand prestige, accessible pricing for a Mercedes-Benz coupe, efficient engines, and a premium interior.
Manual Value Proposition
Owner Benefit:
Enables owners to perform routine maintenance, diagnose issues, and undertake repairs, significantly reducing dealership labor costs and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Covered Years:
2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Likely over 2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual and automatic transmission systems, including clutch, gearbox, torque converter, and shift mechanisms.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS, ESP), wheel and tire information.
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems, wiring diagrams, control modules (ECU, BCM, etc.).
Bodywork:
Body panels, doors, windows, locks, interior trim, HVAC (heating, ventilation, and air conditioning), exterior trim, bumpers.
Comfort And Convenience:
Power windows, power seats, central locking, sunroof, mirrors, infotainment system basics, climate control.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections and replacement.
Diagnostics And Troubleshooting:
Identification of common problems, diagnostic trouble codes (DTCs), systematic fault finding for all major systems.
Major Repairs:
Engine overhaul, transmission overhaul, suspension component replacement, brake system repair, electrical component repair/replacement.
Component Overhaul:
Detailed procedures for disassembling, inspecting, repairing, and reassembling key components.
Adjustments:
Wheel alignment, parking brake adjustment, clutch adjustment (if applicable).
Specifications And Torques:
All necessary torque values for fasteners, specifications for critical components.
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or chapters.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Acrobat Reader or compatible PDF viewer.
Device Compatibility
Compatible Devices:
All PC and MAC computers, tablets, smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The CLC Class was offered with a range of petrol and diesel engines, typically shared with the W203 C-Class range, including 1.8L, 2.0L, 2.2L, 2.5L, and 3.5L variants.
Engine 180 Kompressor
Engine Code:
M271.940 (example for 1.8L Kompressor)
Displacement:
1796 cc
Configuration:
Inline-4, supercharged
Horsepower:
Approx. 143-156 hp (depending on specific tune)
Torque:
Approx. 220-230 Nm
Engine 220 Cdi
Engine Code:
OM646.811 (example for 2.2L CDI)
Displacement:
2148 cc
Configuration:
Inline-4, turbocharged diesel with common rail injection
Horsepower:
Approx. 150 hp
Torque:
Approx. 340 Nm
Fuel System
Fuel Type:
Petrol (95 RON recommended), Diesel
Injection Type:
MPI (Multi-Point Injection) or Direct Injection for petrol, Common Rail Direct Injection (CDI) for diesel.
Performance
0 60 Mph:
Varies significantly by engine, but typically 7-10 seconds.
Top Speed:
Varies significantly by engine, but typically 210-230 km/h.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Transmission Type:
5-speed or 7-speed automatic transmission (e.g., 7G-TRONIC)
Features
Drive Type:
Rear-wheel drive (RWD)
Automatic Transmission Modes:
Comfort (C) and Sport (S) modes for automatic transmissions.
📐 Dimensions
Exterior
Length:
Approx. 4448 mm
Width:
Approx. 1728 mm
Height:
Approx. 1397 mm
Weights
Curb Weight:
Approx. 1400-1500 kg (varies by engine and transmission)
Cargo
Trunk Volume:
Approx. 310 liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4 or 5 stars (based on W203 C-Class data, as CLC is derived from it)
Active Features
Electronic Stability Program:
Standard (ESP - Electronic Stability Program)
Anti Lock Braking System:
Standard (ABS - Anti-lock Braking System)
Brake Assist:
Standard (BAS - Brake Assist System)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim and options).
Seatbelts:
Pretensioner front seatbelts with belt force limiters.
Head Restraints:
Active front head restraints (optional or standard depending on market).
💡 Technology Features
Infotainment
Audio System:
Various audio systems available, including Audio 20 with CD player, optional CD changer, and navigation systems (e.g., COMAND APS).
Display:
Central dashboard display for audio, climate, and vehicle settings.
Driver Assistance
Cruise Control:
Standard cruise control with speed limiter.
Parking Sensors:
Optional front and rear parking sensors (PARKTRONIC).
Tire Pressure Monitoring:
Optional tire pressure monitoring system (TPMS).
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 15,000 km or 1 year, whichever comes first (flexible service system - ASSYST).
Oil Change Interval Diesel:
Typically every 15,000-20,000 km or 1 year, whichever comes first (flexible service system - ASSYST).
Major Service Interval:
Approximately every 60,000 km or 3 years, often including spark plug replacement (petrol) or fuel filter replacement (diesel).
Fluid Specifications
Engine Oil Petrol:
MB 229.5 or MB 229.51 (e.g., 0W-40, 5W-40, 5W-30 synthetic)
Engine Oil Diesel:
MB 229.51 or MB 229.52 (low SAPS specification, e.g., 5W-30 synthetic)
Coolant:
MB 325.0 or MB 325.5 (Antifreeze/Coolant)
Brake Fluid:
DOT 4 Plus (MB 331.0)
Transmission Fluid Automatic:
MB 236.10 or MB 236.12 (for 7G-TRONIC)
Known Issues
Common Complaints Petrol:
Timing chain stretch (M271 engine), oil leaks from valve cover gasket, MAF sensor issues, coil pack failures.
Common Complaints Diesel:
DPF (Diesel Particulate Filter) issues, glow plug failures, injector problems, turbocharger issues (especially with high mileage).
Common Complaints General:
Suspension component wear (bushings, ball joints), minor electrical gremlins, A/C system leaks, rust in common areas (wheel arches, sills).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, a globally recognized luxury automotive manufacturer with a long history of engineering excellence and innovation.
Model Evolution
Predecessor:
The CLC Class is a facelifted and re-engineered version of the previous Mercedes-Benz Sportcoupe (CL203), which was based on the W203 C-Class platform.
Segment Introduction:
The Sportcoupe/CLC segment was Mercedes-Benz's foray into a more compact, stylish, and sportier offering within the C-Class family, bridging the gap to larger coupes.
Production
Manufacturing Location:
Primarily produced at the Mercedes-Benz plant in Bremen, Germany.
Model Line Discontinuation:
The CLC Class was discontinued in 2011 and was not directly replaced, with its niche being absorbed by other Mercedes-Benz models or market shifts.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Mercedes-Benz consistently ranks high in customer satisfaction and perceived quality surveys.
Model Specific Awards:
While the CLC Class itself may not have specific major awards, its platform (W203 C-Class) and associated engines and technologies have received industry recognition.
Certifications
Safety Certifications:
Designed to meet or exceed all relevant automotive safety standards and regulations for its production period.
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