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2006 Mercedes GL-Class (X164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: GL-Class Model Code: X164 Year: 2006 Codes Chassis Code: X164 👋 Introduction Market Position Vehicle Segment: Full-size luxury SUV Target Audience: Owners seeking...
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2006 Mercedes GL-Class (X164) Service and Repair Manual2006 Mercedes GL-Class (X164) Service and Repair Manual2006 Mercedes GL-Class (X164) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
GL-Class
Model Code:
X164
Year:
2006
Codes
Chassis Code:
X164
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury SUV
Target Audience:
Owners seeking to perform maintenance and repairs themselves, independent repair shops, enthusiasts
Competitive Analysis
Competitors:
BMW X5, Audi Q7, Lexus LX, Cadillac Escalade, Lincoln Navigator
Key Features
Manual Value Proposition:
Vehicle-specific, dealer-level information for comprehensive DIY repairs and maintenance, saving time and money.
Digital Benefits:
Easy to use, searchable, printable on demand, no physical wear and tear, ability to zoom into details.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Varies by specific sub-model and engine, but typically extensive for a full service manual (e.g., 2000+ pages)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Automatic Transmission, Manual Transmission (if applicable), Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle
Chassis And Suspension:
Suspension System, Tire & Wheel, Brake Control, Brake System, Parking Brake, Steering Column, Power Steering
Body And Interior:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Hood/Door, Exterior & Interior Trim, Glass/Mirrors, Instrument Panel, Seats
Electrical And Electronics:
Electrical System, Multiplex/CAN Communication, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter/Audio/Visual Systems, Horn
Procedures Included
Maintenance And Service:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostics And Troubleshooting:
System diagnostics, fault code interpretation, symptom-based troubleshooting, electrical circuit analysis
Repair And Rebuild:
Component removal and installation, engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, body panel repair
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic data
Technical Depth
Depth:
Factory-level, comprehensive step-by-step instructions, detailed diagrams, illustrations, and wiring schematics
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, allowing for quick keyword finding
Print Quality
Printable:
Yes, all pages are printable
Image Scaling:
Images and diagrams can be blown up for larger viewing and printing
Binding Type
Type:
Digital (PDF), no physical binding
Paper Type
Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (or equivalent decompression software)
⚙️ Engine Specifications
Primary Engine
Engine Options 2006:
GL 450: 4.6L V8 (M273 engine family), GL 320 CDI: 3.0L V6 Turbo Diesel (OM642 engine family)
Performance
Gl450 Horsepower:
Approx. 335 hp
Gl450 Torque:
Approx. 339 lb-ft
Gl320 Cdi Horsepower:
Approx. 215 hp
Gl320 Cdi Torque:
Approx. 391 lb-ft
Fuel System
Gl450 Fuel Type:
Premium Unleaded Gasoline
Gl320 Cdi Fuel Type:
Diesel
Induction:
Naturally Aspirated (GL450), Turbocharged (GL320 CDI)
🔧 Transmission
Standard
Transmission Type:
7-speed automatic (7G-TRONIC)
Optional
Optional Transmissions:
N/A for 2006 GL-Class
Features
Drive System:
4MATIC All-Wheel Drive (Standard)
Transmission Fluid:
Refer to manual for specific MB approved fluid (e.g., MB 236.14 for 7G-TRONIC)
📐 Dimensions
Exterior
Length:
Approx. 200.3 inches
Width:
Approx. 76.6 inches
Height:
Approx. 72.4 inches
Wheelbase:
Approx. 121.6 inches
Weights
Curb Weight Gl450:
Approx. 5,270 lbs
Curb Weight Gl320 Cdi:
Approx. 5,370 lbs
Towing Capacity:
Up to 7,700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Crash Test Designations:
Good (various categories, check specific test results for complete details)
Active Features
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
All-Season Traction Control (ASR)
Brakes:
Anti-lock Braking System (ABS) with Brake Assist (BAS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear side curtain airbags, optional rear side airbags
Seat Belts:
3-point seat belts with pre-tensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
Mercedes-Benz COMAND APS (Cockpit Management and Navigation Display)
Audio System:
Bose premium sound system (optional)
Navigation:
DVD-based navigation system
Driver Assistance
Cruise Control:
Standard cruise control, optional Distronic adaptive cruise control
Parking Assistance:
Front and rear parking sensors (PARKTRONIC), optional rearview camera
Lighting:
Bi-xenon headlights with adaptive front-lighting system (optional)
Connectivity
Bluetooth:
Optional Bluetooth interface for hands-free calling
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to specific model year recommendations)
Transmission Service Interval:
Variable, often around 40,000-80,000 miles, depending on driving conditions (refer to manual for exact specifications)
Fluid Specifications
Engine Oil Spec Gl450:
MB 229.5 (e.g., Mobil 1 0W-40 Synthetic)
Engine Oil Spec Gl320 Cdi:
MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines)
Coolant:
MB 325.0 (Antifreeze/Coolant, blue)
Brake Fluid:
DOT 4 Plus (e.g., MB 331.0)
Known Issues
Common Wear Items:
Air suspension components (air springs, compressor), crankcase ventilation system (PCV), ignition coils, catalytic converters (especially on early models), diesel particulate filter (DPF) on CDI models.
Potential Electrical Gremlins:
Canbus communication issues, sensor failures, electronic module malfunctions can occur in older vehicles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz AG, a division of Daimler AG
Model Evolution
Generation:
First generation (X164), introduced for the 2006 model year
Platform:
Shared platform with the M-Class (W164)
Production
Production Years X164:
2006-2012
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS for its class.
Luxury Segment Accolades:
Recognized for its luxurious interior, comfortable ride, and advanced features typical of the Mercedes-Benz brand.
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