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Mercedes ML 280 2005 Workshop Repair Service Manual
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Basic Information Identification Make: Mercedes-Benz Model: ML 280 Year: 2005 Platform: W164 Codes Chassis Code: W164 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV Target Audience: Premium SUV buyers seeking...
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| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | ML 280 |
| Year: | 2005 |
| Platform: | W164 |
| Codes | |
| Chassis Code: | W164 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Luxury Mid-size SUV |
| Target Audience: | Premium SUV buyers seeking comfort, capability, and brand prestige. |
| Competitive Analysis | |
| Key Competitors 2005: | BMW X5, Lexus RX, Audi Q7 (introduced shortly after), Volvo XC90. |
| Key Features | |
| Offering: | Combines Mercedes-Benz luxury, robust engineering, and SUV versatility. |
| Manual Benefit: | Enables owners and technicians to perform high-quality maintenance and repairs, saving costs and ensuring longevity. |
| Manual Details | |
| Coverage Areas | |
| Regions Covered: | Global (content based on manufacturer specifications) |
| Page Count | |
| Estimated Page Count: | Likely extensive, typical workshop manuals for this era range from 1000+ pages. |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF (Digital Download) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, disassembly, overhaul, tuning, diagnostics. |
| Engine Management: | Fuel system, ignition system, emission control systems, sensors, actuators. |
| Transmission: | Transmission assembly, disassembly, overhaul, diagnostics, torque converter, shift controls. |
| Drivetrain: | Driveshafts, differentials, axles, transfer case (if applicable). |
| Suspension: | Front and rear suspension components, springs, shock absorbers, control arms, bushings. |
| Steering: | Steering column, power steering system, steering gear, tie rods. |
| Brakes: | Brake system components, hydraulic system, ABS, ESP, brake pads, rotors, calipers, lines. |
| Electrical System: | Wiring diagrams, fuses, relays, battery, charging system, starter motor. |
| Lighting: | Headlights, taillights, interior lighting, auxiliary lighting. |
| HVAC: | Heating, ventilation, and air conditioning system components, refrigerant, controls. |
| Body And Interior: | Body panels, doors, windows, seats, trim, interior components. |
| Chassis And Frame: | Frame structure, subframes, mounting points. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks and top-offs, inspections. |
| Diagnostics: | Troubleshooting guides, symptom analysis, fault code interpretation. |
| Repair And Overhaul: | Detailed step-by-step instructions for component repair and replacement. |
| Tune Ups: | Engine tuning procedures for optimal performance and efficiency. |
| Removal And Installation: | Instructions for removing and installing major assemblies and components. |
| Assembly And Disassembly: | Detailed procedures for taking apart and reassembling components. |
| Technical Depth | |
| Depth: | Comprehensive, covering routine maintenance to full engine and transmission rebuilds. |
| Expertise Level: | Aimed at professional automotive technicians but accessible to advanced DIY enthusiasts. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | Printable |
| Binding Type | |
| Binding: | N/A (Digital) |
| Paper Type | |
| Paper Quality: | N/A (Digital) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Ml280: | OM642 (Likely, though ML280 designation can be complex for this generation, often referring to a diesel, but the product description implies a general workshop manual. For specificity, assuming a V6 diesel is common for ML280 in many markets.) |
| Engine Type: | V6 Turbo Diesel |
| Displacement: | 2.8 L (Approx. 2768 cc for OM642, though ML280 might be a specific market variant or power tune). |
| Performance | |
| Horsepower Approx: | 190-224 hp (Depending on specific OM642 variant and market tuning) |
| Torque Approx: | 300-350 lb-ft (Depending on specific OM642 variant and market tuning) |
| Fuel System | |
| Injection System: | Common Rail Direct Injection (CRDI) |
| Turbocharger: | Variable Geometry Turbocharger (VGT) |
| Transmission | |
| Standard | |
| Type: | 7-Speed Automatic (7G-TRONIC) |
| Optional | |
| Type: | N/A (7G-TRONIC was standard for many diesel variants) |
| Features | |
| Drive Type: | All-Wheel Drive (4MATIC) |
| Dimensions | |
| Exterior | |
| Length Approx: | 4788 mm (188.5 in) |
| Width Approx: | 1911 mm (75.2 in) |
| Height Approx: | 1796 mm (70.7 in) |
| Weights | |
| Curb Weight Approx: | 2000-2150 kg (4409-4740 lbs) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 5-Star (Likely, for 2006 model year which is similar) |
| NHTSA Side Impact: | 5-Star (Likely, for 2006 model year which is similar) |
| Active Features | |
| Electronic Stability Program: | Standard (ESP) |
| Antilock Braking System: | Standard (ABS) |
| Traction Control: | Standard (ASR) |
| Passive Features | |
| Airbags: | Front, side, and window airbags. |
| Seatbelts: | Three-point seat belts with pretensioners and load limiters. |
| Technology Features | |
| Infotainment | |
| Head Unit: | COMMAND NTG 2.5 (typically) |
| Features: | Navigation, Radio, CD/DVD player, optional Bluetooth integration. |
| Driver Assistance | |
| Parking Sensors: | PARKTRONIC parking aid system (optional). |
| Cruise Control: | Standard cruise control, with DISTRONIC adaptive cruise control available on some models. |
| Connectivity | |
| Bluetooth: | Optional through factory integration or aftermarket solutions. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Diesel: | Typically 10,000-15,000 miles or 12-24 months (Refer to manual for specific guidance). |
| Major Service Intervals: | Includes checks of transmission fluid, coolant, brake fluid, filters at various mileages (e.g., 30k, 60k, 100k). |
| Fluid Specifications | |
| Engine Oil Type: | MB 229.51 or MB 229.52 (Low SAPS synthetic for diesel engines) |
| Transmission Fluid Type: | MB 236.14 (or equivalent specification for 7G-TRONIC) |
| Coolant Type: | MB 325.0 or MB 326.0 (Ethylene Glycol based, blue or green) |
| Known Issues | |
| Diesel Particulate Filter: | Potential for clogging if not driven regularly or maintained properly. |
| Om642 Oil Cooler Leaks: | Known for potential leaks from the oil cooler seals, which can cause coolant loss. |
| Air Suspension Components: | In models equipped with Airmatic, compressor, air springs, or lines can fail over time. |
| Egr Valve Issues: | EGR valve can become clogged with carbon buildup. |
| Vehicle History | |
| Brand Heritage | |
| Mercedes Benz Legacy: | Long-standing reputation for luxury, engineering, and durability. |
| Model Evolution | |
| Ml Class History: | The W164 is the second generation of the M-Class, launched in 2005, succeeding the W163. It introduced a more refined and upscale design, improved handling, and advanced technology. |
| Production | |
| Manufacturing Locations: | Tuscaloosa, Alabama, USA; Rastatt, Germany. |
| Awards & Recognition | |
| Recognitions | |
| Initial Release Acclaim: | The W164 platform generally received positive reviews for its ride quality, interior refinement, and capability. |