Mercedes Ml320 1997-2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML320 Generation: W163 Production Years: 1997-2005 Chassis Code: W163 👋 Introduction Market Position Positioning: Comprehensive workshop manual for DIY enthusiasts and professionals. Competitive...

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Type: Car

Vendor:

Sku: 150534

Tags: 1997 1998 1999 200 2000 2001 2002 2003 2004 2005 Car Cars Featured Mercedes Ml320

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML320

Generation:

Production Years:

1997-2005

Chassis Code:

👋 Introduction

Market Position

Positioning:

Comprehensive workshop manual for DIY enthusiasts and professionals.

Competitive Analysis

Uniqueness:

Vehicle-specific information, identical to dealer technician manuals, not generic.

Key Features

Cost Savings:

Enables significant savings on maintenance and repairs, paying for itself quickly.

Empowerment:

Empowers owners to understand and confidently perform repairs.

📋 Manual Details

Coverage

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

File Compatibility:

All Versions of Windows and Mac

Printability:

Requirement:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Electrical:

Emission Control:

Fuel System:

Clutch System:

Manual Transaxle:

Automatic Transaxle:

Driveshaft Axle:

Suspension:

Steering:

Restraint System:

Brake System:

Body Interior Exterior:

Body Electrical:

HVAC:

Procedures Included

Maintenance:

Step-by-step instructions

Repair:

Step-by-step instructions

Troubleshooting:

Included

Diagnostics:

Included

Technical Depth

Coverage Level:

Full service and repair instruction

Target Audience:

Mechanics, independent auto service professionals, informed owners

Content Type:

Diagrams, illustrations, wiring schematics, specifications

📊 Manual Specifications

File Attributes

File Type:

Searchable Text:

Implied by PDF format, though not explicitly stated.

Download Speed:

Speed Download

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital (PDF), allowing on-demand printing of specific pages.

Paper Type

Paper Use:

Printable pages for garage/workshop use, avoiding original damage.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 Engine (details within the manual)

Engine Displacement:

Likely 3.2L M112 V6 (standard for ML320 of this era, detailed in manual)

Performance

Horsepower:

Typically around 215-221 hp (exact specification found in manual)

Torque:

Typically around 229-232 lb-ft (exact specification found in manual)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (details covered)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic Transmission (722.6 '5G-Tronic')

Optional

Transmission Type:

Manual transmission not offered on ML320 during these years.

Features

Transmission Control:

Electronically controlled (covered in manual)

📐 Dimensions

Exterior

Body Style:

5-door SUV (Sport Utility Vehicle)

Drivetrain:

All-Wheel Drive (4MATIC)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 4-star rating (refer to manual or contemporary reports for specific year data).

IIHS Crash Test:

Good ratings in front and side impacts for its era (refer to manual or contemporary reports).

Active Features

Active Safety:

Anti-lock Braking System (ABS), ASR, ESP.

Passive Features

Passive Safety:

Front airbags, side airbags (optional/standard depending on year and trim), seatbelt pre-tensioners.

💡 Technology Features

Infotainment

Infotainment System:

COMAND (Cockpit Management and Navigation) system available on higher trims/later models, detailed in manual.

Driver Assistance

Driver Assistance Features:

Traction Control System (ASR), Electronic Stability Program (ESP) standard. Optional features may include Parktronic.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals based on driving conditions (typically 7,500-10,000 miles).

Fluid Specifications

Engine Oil:

Mobil 1 Synthetic 0W-40 (MB Approval 229.5 or 229.3) - Refer to manual for exact spec.

Transmission Fluid:

MB 236.10 or 236.12 Automatic Transmission Fluid (ATF) for 5G-Tronic.

Coolant:

Mercedes-Benz approved Antifreeze/Coolant (e.g., G05) - Refer to manual for exact spec.

Known Issues

Common Problem 1:

Electronic Shift Module (ESM) failure.

Common Problem 2:

Mass Air Flow (MAF) sensor issues.

Common Problem 3:

Window regulator failures.

Common Problem 4:

Biodegradable wiring insulation (specific to earlier models/components).

Common Problem 5:

Coolant leaks from the valley pan or intake manifold.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mercedes-Benz, a legacy of luxury and engineering.

Model Evolution

Model Introduction:

The W163 generation introduced Mercedes-Benz into the SUV market.

Key Updates:

Facelift in 2001 (MY2002) brought styling and feature updates.

Production

Production Location:

Tuscaloosa, Alabama, USA