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Mercedes SLK 1996-2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Generation Generation Name: R170 Codes Chassis Code: R170 👋 Introduction Market Position Vehicle Segment: Compact luxury roadster, often referred to as a...
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Mercedes SLK 1996-2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Generation
Generation Name:
R170
Codes
Chassis Code:
R170
👋 Introduction
Market Position
Vehicle Segment:
Compact luxury roadster, often referred to as a 'sports car' or 'lifestyle vehicle'
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster, Audi TT, Chevrolet Corvette (early models)
Key Features
Signature Feature:
Vario-Roof retractable hardtop system
Design Philosophy:
Compact, sporty styling with Mercedes-Benz luxury and engineering
📋 Manual Details
Coverage Areas
Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Pages:
Over 500
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing, cooling, lubrication, fuel delivery, emissions
Engine Electrical:
Ignition system, starting, charging, engine control module (ECM), sensors, wiring diagrams
Transmission:
Automatic transmission (e.g., 722.6 '5G-Tronic') overhaul, service, diagnostics, electro-hydraulic control
Drivetrain:
Rear axle, driveshaft, CV joints, limited-slip differential (if applicable)
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Hydraulic system, ABS, ESP, brake calipers, rotors, pads, brake fluid specifications, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, steering column, column lock
Body And Chassis:
Body panels, doors, hood, trunk, convertible top mechanism, chassis repair, corrosion protection
Electrical System:
Lighting system, power windows, mirrors, central locking, interior electronics, fuses, relays, battery, starting, charging
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, controls
Comfort Systems:
Power seats, seat heaters, cruise control, infotainment system (basic diagnostics)
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Diagnosis of mechanical, electrical, and electronic systems, use of diagnostic tools (e.g., STAR Diagnosis)
Special Tools:
Identification and usage of specialized tools required for specific repairs
Torque Specifications:
Detailed torque values for all critical fasteners
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Complete factory-level diagnostic, repair, and maintenance information
📊 Manual Specifications
File Format
Format Details:
Searchable PDF document, often with hyperlinked table of contents for easy navigation
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Inline-4 (SLK 200 Kompressor), 2.3L Supercharged Inline-4 (SLK 230 Kompressor), 3.2L V6 (SLK 320, SLK 32 AMG)
Performance
Slk 230 Kompressor Hp:
192 hp @ 5300 rpm
Slk 230 Kompressor Torque:
200 lb-ft @ 2500-4800 rpm
Slk 32 Amg Hp:
354 hp @ 6100 rpm
Slk 32 Amg Torque:
332 lb-ft @ 4500 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline
Induction:
Supercharged (Kompressor models), Naturally Aspirated (SLK 320)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (earlier models, some markets), 5-speed Automatic (722.6 '5G-Tronic')
Optional
Optional Transmission:
5-speed Automatic (standard on most models from mid-generation onwards)
Features
Automatic Features:
Touchshift (manual shifting capability), Electronic control unit
📐 Dimensions
Exterior
Length:
Approx. 157.5 inches (4000 mm)
Width:
Approx. 68.9 inches (1750 mm)
Height:
Approx. 50.5 inches (1283 mm)
Wheelbase:
Approx. 82.6 inches (2100 mm)
Weights
Curb Weight:
Approx. 2900-3200 lbs (1315-1450 kg), varies by engine and options
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA frontal impact ratings for driver and passenger were generally good for its era.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) or Acceleration Skid Control (ASR)
Passive Features
Passive Safety Features:
Driver and passenger airbags, side-impact airbags, roll-over protection system (pop-up bars)
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation Display) optional on later models, basic audio systems with CD player on earlier models.
Driver Assistance
Driver Assistance Features:
Cruise control, optional parktronic parking assist.
Connectivity
Connectivity Features:
Pre-wiring for optional CD changer, mobile phone integration (e.g., UHI interface).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific engine)
Major Service Interval:
Service A and Service B intervals (indicated by the car's service computer) at varying mileage/time intervals.
Fluid Specifications
Engine Oil Specification:
MB 229.1, 229.3, or 229.5 compliant synthetic oil (e.g., 0W-40, 5W-40, 5W-30 depending on climate and engine)
Coolant Specification:
MB 325.0 or MB 326.0 coolant (typically a 50/50 mix with distilled water)
Transmission Fluid Specification:
MB 236.10 or MB 236.12 for 722.6 automatic transmission
Brake Fluid Specification:
DOT 4
Known Issues
Common Issues:
Vario-Roof hydraulic leaks, actuator failures, ignition coil failure, MAF sensor issues, crank position sensor failure, rust on rear fender wells.
Maintenance Recommendations:
Regular inspection of Vario-Roof seals, battery terminal cleaning, checking for oil leaks, proactive replacement of wear items like serpentine belts and tensioners.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for engineering excellence, luxury, and safety
Model Evolution
R170 Introduction:
Introduced in 1996, designed to fill a niche below the SL-Class
Facelift:
Minor facelift occurred around 1999/2000 with styling updates and engine revisions.
Performance Variants:
SLK 32 AMG variant introduced in 2001, featuring a supercharged V6
Production
Production Years:
1996-2004
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are less documented for this model compared to mainstream vehicles, it was well-regarded for its innovation with the Vario-Roof and its blend of sportiness and everyday usability in the luxury roadster segment.
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