2007-2010 Mercedes SPRINTER Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: Sprinter Model Designation: NCV3 Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: NCV3 Engine Codes Covered: OM642 (V6 Diesel), M272 (V6...

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Type: Truck

Vendor:

Sku: 143149

Tags: 2007 2008 2009 2010 Cars Featured Mercedes SPRINTER Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Sprinter

Model Designation:

Model Years Covered:

2007, 2008, 2009, 2010

Codes

Chassis Code:

Engine Codes Covered:

OM642 (V6 Diesel), M272 (V6 Gasoline)

👋 Introduction

Market Position

Market Position:

The Mercedes-Benz Sprinter NCV3 represented a significant evolution in the light commercial vehicle segment, known for its durability, versatility, and premium build quality.

Competitive Analysis

Competitors:

Competed with vehicles like the Ford Transit, Ram ProMaster (though not in its initial US form), and other European panel vans and chassis cabs.

Key Features

Key Features:

Robust construction, fuel-efficient diesel engine options, spacious cargo area, comfortable driving experience, extensive customization options for various trades and applications.

Manual Value Proposition

Value Proposition:

This rare factory service manual provides in-depth, OEM-level information critical for maintaining and repairing the 2007-2010 Sprinter, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Automatic Transmission, V6 Petrol Engines, V6 Diesel Engines

Page Count

Estimated Page Count:

Extensive (Exact number not specified, but typical for factory service manuals of this era)

Manual Type

Manual Type:

Factory Service Repair Manual, Troubleshooting Manual, Wiring Diagrams

Language

Language:

English

Format

Format:

Digital (Requires Internet Explorer with ActiveX, 32-bit Windows OS)

📖 Manual Coverage

Systems Covered

Powertrain:

V6 Gasoline Engine (M272), V6 Turbo Diesel Engine (OM642), Automatic Transmission

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Complete Electrical System, Wiring Diagrams, Fuses, Relays, ECUs, Lighting, Accessories

Body:

Body Panels, Doors, Interior Trim, HVAC System, Seats

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Repair:

Engine Overhaul, Transmission Rebuild, Component Replacement, Diagnosis and Repair

Troubleshooting:

Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting

Diagnostics:

System Diagnostics, On-Board Diagnostics (OBD-II) Procedures, Scan Tool Usage

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers

Diagnostic Tools:

Covers use of factory diagnostic tools and procedures

📊 Manual Specifications

File Format

Digital Format Requirements:

Microsoft Internet Explorer (version 9 or earlier recommended), ActiveX enabled, 32-bit Windows OS (7, XP, Vista, 2000)

Browser Compatibility:

Incompatible with Firefox, Safari, Chrome, Edge, Internet Explorer 10+, and Windows 8

Print Quality

Print Quality Notes:

High resolution, suitable for printing specific sections if needed

Binding Type

Binding Type:

Digital CD/DVD or Download (as per typical product delivery for this era)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine Diesel

Engine Code:

OM642

Engine Type:

3.0L V6 Turbo Diesel (Common Rail)

Bore X Stroke:

83.0 mm x 92.0 mm (approximate)

Compression Ratio:

17.0:1 (approximate)

Horsepower:

Approx. 154-188 hp (depending on specific model/tuning)

Torque:

Approx. 295-325 lb-ft (depending on specific model/tuning)

Fuel System:

Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler

Primary Engine Petrol

Engine Code:

Engine Type:

3.5L V6 Gasoline

Bore X Stroke:

92.6 mm x 86.0 mm (approximate)

Compression Ratio:

10.7:1 (approximate)

Horsepower:

Approx. 258 hp

Torque:

Approx. 258 lb-ft

Fuel System:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard Transmission

Type:

Automatic Transmission

Model Codes:

Likely variations of the Mercedes-Benz 5G-TRONIC or similar 5-speed automatic transmissions

Features:

Electronically controlled, adaptive shift programs, torque converter lock-up

Fluid Specifications

Automatic Transmission Fluid:

Refer to specific manual section for exact MB Fluid Specification (e.g., MB 236.10, MB 236.12, or MB 236.14 depending on year/application)

📐 Dimensions

Exterior

Wheelbase:

Multiple options available, typically 118, 138, and 158 inches (approximate)

Cargo Volume:

Varies significantly based on wheelbase and roof height configurations, often exceeding 300-500 cubic feet

Weights

Gross Vehicle Weight Rating Gvwr:

Ranges from 3,500 kg (Class 2a) to over 5,000 kg (Class 3, depending on configuration and market)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Generally high for its class, but specific NHTSA/IIHS ratings may vary by year and configuration. Focus is on commercial vehicle safety standards.

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS)

Passive Features

Passive Safety:

Front airbags, reinforced body structure, seatbelt pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Basic infotainment systems available, often including CD player, AM/FM radio, and optional navigation. Audio 5, Audio 20, or COMAND systems might be offered depending on trim.

Driver Assistance

Driver Assistance:

Available features include parking sensors, cruise control, and potentially a basic backup camera system (less common on early models).

Connectivity

Connectivity:

Limited by modern standards; typically Bluetooth for hands-free calling on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval Diesel:

Typically 10,000 - 15,000 miles or 12-24 months (refer to manual for specific interval based on driving conditions)

Oil Change Interval Gasoline:

Typically 5,000 - 10,000 miles or 12 months (refer to manual for specific interval)

Air Filter Replacement:

Variable, often around 30,000 - 45,000 miles or as needed based on operating environment

Fuel Filter Replacement Diesel:

Typically 30,000 - 60,000 miles

Fluid Specifications

Engine Oil Diesel:

Refer to manual for specific MB 229.51 or 229.52 approved 5W-30 or 5W-40 synthetic oil

Engine Oil Gasoline:

Refer to manual for specific MB 229.5 or MB 229.3 approved synthetic oil (e.g., 0W-40, 5W-40)

Coolant:

MB 325.0 or 326.0 approved G48 (blue/green) antifreeze concentrate, mixed 50/50 with distilled water

Known Issues

Common Diesel Issues:

Diesel Particulate Filter (DPF) regeneration issues, EGR valve problems, glow plug failures, potential AdBlue system issues (if equipped later in the model run/market).

Common Gasoline Issues:

Timing chain stretch/failure on the M272 engine (especially early production), intake manifold runner flap issues, sensor failures.

Common Transmission Issues:

Torque converter issues, solenoid failures, valve body problems if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Mercedes Benz Heritage:

Mercedes-Benz has a long-standing reputation for engineering excellence and producing robust commercial vehicles.

Model Evolution

Ncv3 Generation:

The NCV3 generation (2007-2018 in North America) was a significant redesign from the previous T1N (W638/W639) models, offering improved ergonomics, safety, and powertrain options.

Production

Production Locations:

Primarily manufactured in Germany (Düsseldorf) and later also in the United States (Charleston, South Carolina).

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

The Sprinter has consistently received awards for its utility, reliability, and best-in-class status in the commercial van segment from various automotive publications and industry bodies.