🏷️ Basic Information

Make:

Mercury

Model:

Cougar

Year:

2002

Product Type:

Service & Repair Manual Software

Brand:

RepairSurge

Generation:

Fifth Generation (2000-2002)

👋 Introduction

Positioning:

Targeted at owners and DIY mechanics seeking reliable, factory-accurate repair information for the 2002 Mercury Cougar.

Alternatives:

Replaces outdated and hard-to-find printed manuals; offers superior convenience and accessibility over generic online forums or unofficial guides.

Convenience:

Instant online access, searchable content, multi-device compatibility, saving money on repairs.

Accuracy:

Licensed OE materials ensure correct specifications and procedures.

Benefit:

Empowers users to perform maintenance and repairs effectively, enhancing vehicle longevity and reducing ownership costs.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair information for the 2002 Mercury Cougar

Specific Systems:

Engine, Transmission, Brakes, Steering, Suspension, Electrical System, HVAC, Body, Drivetrain, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emission Control System, Interior and Exterior Trim, Diagnostic Trouble Codes (DTCs)

Estimated Pages:

Extensive (Digital Format, Equivalent to thousands of printed pages)

Type:

Online Service and Repair Manual Software

Language:

English

Format:

Web-based Software (Accessible via browser)

Access Duration:

1 Year (with discounts for additional years)

Compatible Devices:

PC, Laptop, Smartphone, Tablet

Licensing:

Officially Licensed, OE (Original Equipment) derived materials

📖 Manual Coverage

Engine Mechanics:

Engine assembly, disassembly, component inspection, timing belt/chain, pistons, rings, crankshaft, camshafts, cylinder heads, valves, seals, gaskets, lubrication, cooling, fuel injection, ignition system, emission controls

Drivetrain And Transmission:

Automatic transmission (AX4N/AX4S), manual transmission (if applicable), clutch assembly, torque converter, drive shafts, axles, CV joints, differential

Brakes And Suspension:

Brake system diagnostics, hydraulic components, ABS (Anti-lock Braking System), parking brake, front suspension (MacPherson struts), rear suspension (independent multi-link), shock absorbers, springs, bushings, alignment

Steering And Wheels:

Power steering system, steering column, steering rack, wheel bearings, tire pressure monitoring system (TPMS), wheel balancing, wheel alignment

Electrical And Lighting:

Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams, body control module (BCM), instrument cluster

HVAC And Climate Control:

Air conditioning system, heater core, blower motor, climate control panel, refrigerant handling, cabin air filter

Body And Trim:

Body panels, doors, hood, trunk, bumpers, interior trim panels, upholstery, glass replacement, seals, weatherstripping

Maintenance:

Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake inspection, belt inspection and replacement, spark plug replacement, air filter replacement

Troubleshooting:

Diagnostic procedures for common issues, interpretation of Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides

Repair And Replacement:

Detailed step-by-step instructions for component removal, repair, and installation for all major systems

Diagnostics:

OBD-II (On-Board Diagnostics) system usage, scanner interpretation, live data analysis

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, component locations, and wire routing

Depth:

Full factory-level technical information, suitable for DIY enthusiasts and professional technicians

📊 Manual Specifications

Format:

Web-based, requires internet browser

Quality:

N/A (Digital Format)

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

ZA (2.0L DOHC I4) and YD (2.4L DOHC I4)

Displacement:

1988 cc (2.0L) and 2394 cc (2.4L)

Configuration:

Inline 4-cylinder

Bore X Stroke:

81.0 mm x 97.0 mm (2.0L), 89.0 mm x 96.0 mm (2.4L)

Valvetrain:

DOHC, 16 valves

Horsepower:

135 hp @ 5500 rpm (2.0L), 150 hp @ 5500 rpm (2.4L)

Torque:

135 lb-ft @ 4250 rpm (2.0L), 157 lb-ft @ 4500 rpm (2.4L)

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Coolant Type:

Motorcraft Yellow Antifreeze/Coolant (Ford specification WSS-M97B51-A1)

Oil Type:

SAE 5W-30 Synthetic Blend (API Certified)

Oil Capacity:

4.5 US Quarts (4.3 Liters) with filter change

🔧 Transmission

Type:

4-Speed Automatic Transmission

Transmission Codes:

AX4N / AX4S

Type:

N/A (No manual transmission option for 2002 model year)

Transmission Fluid:

Mercon V Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

Approximately 7.8 US Quarts (7.4 Liters) for refill

📐 Dimensions

Length:

183.4 inches (4658 mm)

Width:

69.2 inches (1758 mm)

Height:

54.6 inches (1387 mm)

Wheelbase:

102.9 inches (2614 mm)

Front Track:

59.5 inches (1511 mm)

Rear Track:

59.8 inches (1519 mm)

Trunk Volume:

12.9 cubic feet (365 Liters)

Curb Weight:

Approximately 3100 - 3300 lbs (1406 - 1497 kg), depending on engine and options

🛡️ Safety Features

NHTSA Front Impact:

4 Stars (Driver), 4 Stars (Passenger) - 2002 Model Year NHTSA Data

IIHS Side Impact:

Good (for models equipped with side airbags)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Airbags:

Dual front airbags (driver and passenger), optional front side-impact airbags

Seatbelts:

Three-point active seatbelts with pretensioners and load limiters

💡 Technology Features

Audio System:

AM/FM stereo with CD player, optional premium audio system with amplifier

Display:

Digital clock, odometer, trip odometer, fuel gauge, temperature gauge, basic warning indicators in instrument cluster

Cruise Control:

Standard feature on most trims

Remote Keyless Entry:

Optional feature

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe conditions may require more frequent changes).

Tire Rotation Interval:

Every 5,000 miles (8,000 km)

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles/48,000 km).

Spark Plug Replacement:

Recommend iridium spark plugs, replace every 100,000 miles (160,000 km)

Transmission Fluid Change:

Inspect every 30,000 miles (48,000 km), replace every 60,000 miles (96,000 km) or as per severe service recommendations.

Brake Fluid:

DOT 3 (or higher) brake fluid

Power Steering Fluid:

Mercon V ATF (or specified power steering fluid)

Windshield Washer Fluid:

Automotive washer fluid concentrate mixed with distilled water

Common Problems:

Sporadic AC issues, power window regulator failures, minor electrical gremlins, potential for coil pack failures (depending on engine), worn suspension bushings over time.

📚 Vehicle History

Brand Legacy:

Mercury, a marque of Ford Motor Company, known for offering stylish and sporty vehicles.

Fifth Gen Context:

The 2002 model represents the final year of the fifth generation, a significant redesign from previous iterations, sharing its platform with the Ford Focus.

Manufacturing Location:

Hermosillo, Sonora, Mexico

Production Years:

2000-2002

🏆 Awards & Recognition

Segment Awards:

While specific awards for the 2002 model year are not widely cited, the Cougar's styling and sporty appeal were generally well-received within its segment.