Mercury Milan 2011 Workshop Repair & Service Manual 460MB [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2011 Trim Levels Covered: All models covered Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Mid-size sedan Brand Segment:...

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Type: Car

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Sku: 362162

Tags: 2011 Car Cars Mercury Milan

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Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

Milan

Year:

Trim Levels Covered:

All models covered

Codes

Platform:

Ford CD3 Platform

👋 Introduction

Market Position

Segment:

Mid-size sedan

Brand Segment:

Entry-luxury/premium mainstream sedan from Mercury

Competitive Analysis

Competitors:

Ford Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima, Chrysler Sebring

Key Features

Value Proposition:

Offers a blend of comfort, style, and performance, often at a competitive price point compared to luxury brands.

Design Philosophy:

European-inspired styling (based on Mazda6/Ford Fusion platform) emphasizing a more upscale and athletic appearance than traditional American sedans.

Manual Purpose:

Empower DIY owners and independent repair shops with comprehensive technical data for maintenance and repair.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Engine Coverage:

All engine variants for 2011 Mercury Milan

Transmission Coverage:

All transmission variants for 2011 Mercury Milan

Chassis Coverage:

Complete chassis, suspension, steering, and braking systems

Electrical Coverage:

Comprehensive electrical system schematics, diagnostics, and component testing

Body Coverage:

Exterior and interior bodywork, panels, trim, and related systems

Page Count

Estimated Page Count:

Not specified, but implied to be comprehensive (460MB file size suggests extensive content)

Manual Type

Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, fuel, lubrication, cooling, exhaust, intake systems

Drivetrain:

Transmission (automatic), axles, driveshafts, CV joints

Suspension Steering Brakes:

Front and rear suspension, steering components, braking system (hydraulic, ABS), parking brake

Electrical Electronics:

Battery, charging system, starting system, ignition system, lighting, power accessories, body control modules, instrument cluster, infotainment system

Body Interior Exterior:

Body panels, doors, windows, locks, seats, climate control (HVAC), safety restraints (airbags, seatbelts)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points

Diagnostics Troubleshooting:

Fault finding for all major systems, diagnostic trouble codes (DTCs), symptom-based troubleshooting

Repair Rebuild:

Detailed disassembly, repair, and reassembly procedures for all major components

Technical Specifications:

Tightening torques, fluid capacities, wear limits, component specifications

Wiring Diagrams:

Comprehensive wiring schematics for all vehicle systems

Technical Depth

Depth:

Complete workshop level, suitable for DIY enthusiasts and professional technicians

Diagnostic Tools Use:

Information on using diagnostic tools and interpreting scan data

Component Testing:

Procedures for testing individual electrical and mechanical components

📊 Manual Specifications

File Format

Digital Format:

Cross Platform Compatibility:

Windows, macOS, Linux compatible

Print Quality

Printability:

Printable pages

Illustration Quality:

Abundant illustrations, diagrams, and pictures

Binding Type

Binding:

Not applicable (digital download)

Paper Type

Paper Type:

Not applicable (digital download)

File Size

Size:

460MB

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.5L Duratec inline-4

Engine Option 1 Horsepower:

170 hp @ 6000 rpm

Engine Option 1 Torque:

165 lb-ft @ 4500 rpm

Engine Option 2:

3.0L Duratec V6

Engine Option 2 Horsepower:

240 hp @ 6300 rpm

Engine Option 2 Torque:

223 lb-ft @ 4300 rpm

Performance

Fuel Type:

Regular Unleaded Gasoline

Fuel System

Injection System:

Electronic Fuel Injection (EFI)

Engine Management

ECU Type:

Ford PATS (Passive Anti-Theft System) integration, electronic throttle control

🔧 Transmission

Standard

Transmission Type Inline 4:

6-speed automatic (FWD)

Transmission Type V6:

6-speed SelectShift automatic (FWD or AWD)

Optional

All Wheel Drive:

Available with the 3.0L V6 engine

Features

Transmission Fluid Type:

Refer to manual for specific Mercon LV or equivalent specifications

📐 Dimensions

Exterior

Length:

Approx. 193.3 inches (4909 mm)

Width:

Approx. 73.1 inches (1857 mm)

Height:

Approx. 58.1 inches (1476 mm)

Wheelbase:

Approx. 107.4 inches (2728 mm)

Weights

Curb Weight Inline 4:

Approx. 3300-3500 lbs (1497-1588 kg)

Curb Weight V6:

Approx. 3500-3800 lbs (1588-1724 kg)

Cargo

Trunk Volume:

Approx. 14.0 cubic feet (396 L)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-star rating (for driver and front passenger)

IIHS Side Impact Test:

Good rating

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Electronic Stability Control (ESC)

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags

Seatbelts:

3-point safety belts with pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Available with Ford's SYNC voice-activated communications and entertainment system, optional navigation, and premium audio.

Connectivity:

Bluetooth connectivity for phone and audio streaming through SYNC.

Driver Assistance

Driver Assistance Features:

Rear parking sensors, backup camera (optional on some trims).

Instrumentation

Instrument Cluster:

Features standard analog gauges, trip computer, and optional information displays within the SYNC system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles or 6 months for synthetic blend oil; consult manual for exact intervals and oil type recommendations.

Engine Air Filter:

Replace every 30,000 miles or as needed based on operating conditions.

Cabin Air Filter:

Replace every 15,000-20,000 miles or annually.

Transmission Fluid Change:

Recommended at 100,000 miles or every 5 years, but severe driving may require more frequent changes (consult manual).

Fluid Specifications

Engine Oil Capacity 2.5L:

Approx. 4.5 quarts (4.3 L) with filter (refer to manual for exact capacity and oil specification, e.g., SAE 5W-20)

Engine Oil Capacity 3.0L V6:

Approx. 6.5 quarts (6.2 L) with filter (refer to manual for exact capacity and oil specification, e.g., SAE 5W-20)

Coolant Type:

Ford Premium Engine Coolant (Yellow) or equivalent meeting WSS-M97B57-A2 specification.

Known Issues

Common Problems Powertrain:

Occasional transmission shudder or shift quality issues, potential for oil leaks from seals.

Common Problems Electrical:

HVAC blend door actuator failures, faulty power window regulators, and potential issues with instrument cluster illumination.

Common Problems Suspension:

Wear in control arm bushings and tie rod ends, leading to noise or steering issues.

📚 Vehicle History

Brand Heritage

Brand:

Mercury was an automotive brand of Ford Motor Company, introduced in 1939 to sell upscale versions of Ford vehicles.

Model Evolution

Generation:

The Mercury Milan was part of the second generation of the Ford Fusion/Mercury Milan platform, introduced for the 2010 model year.

Platform Sharing:

Shared platform with the Ford Fusion and Lincoln MKZ, based on Ford's global CD3 platform (derived from Mazda).

Production

Production End Date:

Mercury brand ceased production in 2011. The Milan was produced from the 2006 to 2011 model years.

Manufacturing Location:

Flat Rock, Michigan, USA (Ford's AutoAlliance International plant)

🏆 Awards & Recognition

Recognitions

Safety Awards:

The 2011 Mercury Milan received 'Top Safety Pick' from the Insurance Institute for Highway Safety (IIHS).

Ratings

Consumer Reports Reliability:

Reliability ratings varied by model year and engine; the manual provides the necessary data to address potential common issues.

Certifications

Emissions Certification:

Meets all applicable EPA and California Air Resources Board (CARB) emissions standards for its model year.