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Mercury Milan 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Market Segment: Mid-size sedan, positioned as a stylish and comfortable alternative...
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Mercury Milan 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year:
2007
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, positioned as a stylish and comfortable alternative
Competitive Analysis
Competitors:
Competed with vehicles like the Toyota Camry, Honda Accord, Chevrolet Malibu, and Nissan Altima.
Key Features
Design Philosophy:
Offered a more expressive European-inspired styling compared to some mainstream competitors, particularly within the Ford/Mercury lineup.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Pages:
Hundreds (specific count not provided but implied extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Engine service and repair procedures, including disassembly and reassembly
Transmission Service:
Transmission service and repair for all configurations
Brake System:
Detailed brake system diagnosis, repair, and maintenance
Electrical System:
Complete electrical system diagnostics, including wiring diagrams
Suspension Steering:
Suspension and steering system repair and alignment procedures
Cooling Fuel Systems:
Cooling system, fuel injection, and fuel system servicing
Chassis Body:
Chassis and body repair, including interior and restraint systems
Emission HVAC:
Emission control systems and HVAC (Heater/Air Conditioning) service
Engine Control:
Engine control system diagnosis and repair
Drive Axle:
Differential and axle servicing
Procedures Included
Maintenance:
General maintenance, periodic lubrication, and fluid changes
Troubleshooting:
Extensive troubleshooting guides for common and complex issues
Repair Rebuild:
Step-by-step repair and complete disassembly/reassembly procedures
Electrical Diagnostics:
Diagnosis and repair of electrical system faults, including wiring diagrams
Technical Depth
Depth:
Detailed, in-depth factory-level technical information suitable for both DIY and professional mechanics
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged insets for clarity
Instruction Style:
Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction, allowing for full manual or section printing
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Available with a 2.3L Duratec I4 and a 3.0L Duratec V6
Performance
2.3L Duratec Hp:
Approximately 156 hp
3.0L Duratec V6 Hp:
Approximately 203 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Options:
Likely offered with both manual and automatic transmissions depending on engine and trim.
Optional
Automatic Transmission:
Commonly paired with a 6-speed automatic transmission (e.g., 6F50) for V6 models.
Features
Manual Transmission:
A 5-speed manual transmission was likely available for the 2.3L engine.
📐 Dimensions
Exterior
Wheelbase:
Approximately 107.4 inches (based on CD3 platform)
Length:
Approximately 191.8 inches
Cargo
Trunk Capacity:
Around 15.6 cubic feet
Weights
Curb Weight:
Varies by engine and trim, typically ranging from 3,300 to 3,600 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
Likely received good ratings in NHTSA frontal crash tests.
IIHS Crashworthiness:
Generally performed well in IIHS crashworthiness evaluations, often earning 'Good' ratings.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Standard front airbags, with optional side and curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, including SiriusXM satellite radio options.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions.
Tire Rotation:
Recommended every 5,000 to 7,500 miles
Coolant Flush:
Typically every 30,000 to 60,000 miles or 2-5 years
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-20 or 5W-30, meeting Ford specifications (e.g., WSS-M2C930-A)
Transmission Fluid:
Mercon V or equivalent for automatic transmissions; manual transmission fluid specific to application.
Coolant Type:
Ford Premium Engine Coolant (green or yellow concentrate mixed with distilled water)
Known Issues
Ignition Coils:
Some models, particularly with the V6, experienced issues with failing ignition coils leading to misfires.
Transmission Control Module:
Potential for Transmission Control Module (TCM) issues leading to erratic shifting or 'limp mode'.
Suspension Components:
Reports of premature wear on certain suspension components like control arm bushings or sway bar links.
📚 Vehicle History
Brand Heritage
Brand Context:
Mercury was an automobile brand of Ford Motor Company, positioned between Ford and Lincoln, known for its distinct styling and features.
Model Evolution
Platform Sharing:
The Milan was a rebadged version of the Mazda 6 and shared its platform (Ford CD3) with other Ford and Mazda vehicles, indicating a global development approach.
Production
Production Years:
2006-2009
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
While specific year awards vary, the Milan generally performed well in safety tests, reflecting a focus on safety by Ford during this period.
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