Positioning:
The Mercury Montego, introduced for the 2005 model year, was positioned as a mid-size sedan offering comfortable cruising and practicality, aiming to appeal to a mature demographic within the Mercury brand lineup.
Competitors:
Competed against other mid-size sedans of its era, including the Toyota Camry, Honda Accord, Chevrolet Impala, and Ford Fusion (which shared its platform).
Features Of Model:
Known for its spacious interior, comfortable ride, and a range of available V6 and V8 engines (though V8 was primarily in the sibling Ford Five Hundred and later Montego variants). The 2007 model offered various trim levels enhancing comfort and features.
Model Variants Covered:
All Mercury Montego models, including base, Luxury, Premier, and Sport trim levels, all engine options, and all transmission types.
Estimated Page Count:
Comprehensive (Exact count not specified, but described as covering all procedures A-Z).
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital Format (PDF)
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, cooling, lubrication, fuel delivery, and exhaust systems.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, and actuators.
Transmission Manual:
Service and repair of automatic transmissions, including fluid changes, valve body diagnostics, torque converter service, and internal component overhauls.
Drivetrain:
Front-wheel drive (FWD) components, drive axles, CV joints, differential service, and related components.
Brakes:
Hydraulic system, brake fluid service, disc brake components (pads, rotors, calipers), drum brake components (shoes, drums), ABS system diagnostics and repair.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, wheel alignment procedures, and specifications.
Steering:
Power steering system service, steering rack diagnostics and repair, steering column components, and tie rods.
Electrical System:
12-volt electrical system, battery, charging system, lighting (headlights, taillights, interior), wiring diagrams, fuse and relay locations, body control module (BCM) diagnostics.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant servicing, blower motor, evaporator, condenser, and controls.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim components, upholstery, glass replacement, and body hardware.
Restraints:
Airbag system diagnosis and repair, seat belt mechanisms, and SRS module.
Diagnostics:
On-board diagnostics (OBD-II) procedures, trouble code interpretation, diagnostic scan tool usage, and troubleshooting flowcharts.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid level checks, spark plug replacement, and lubrication.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems and components.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common and complex vehicle problems.
Overhaul:
Complete engine and transmission overhaul procedures for major component rebuilding.
Installation:
Instructions for installing replacement parts and accessories.
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed specifications and procedures suitable for both DIY enthusiasts and professional technicians.
Engine 1:
3.0L Duratec 30 V6
Engine 1 Power:
Approx. 203 horsepower @ 6,000 RPM
Engine 1 Torque:
Approx. 207 lb-ft @ 4,000 RPM
Engine 1 Fuel System:
Electronic Fuel Injection (EFI)
Engine 1 Bore X Stroke:
3.50 x 3.27 inches (89.0 x 83.0 mm)
Engine 1 Displacement:
182 cu in (2967 cc)
Engine 1 Compression Ratio:
9.7:1
Engine 2:
3.5L Cyclone V6 (Late Model/Specific Trims, shared with Ford models)
Engine 2 Power:
Approx. 263 horsepower @ 6,250 RPM
Engine 2 Torque:
Approx. 249 lb-ft @ 4,500 RPM
Engine 2 Fuel System:
Electronic Fuel Injection (EFI)
Engine 2 Displacement:
213 cu in (3496 cc)
NHTSA Front Impact:
Good (for driver and passenger) in frontal offset crash tests.
NHTSA Side Impact:
Good (for front and rear passengers) in side-impact crash tests.
IIHS Frontal Offset:
Good
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC)
Airbags:
Frontal airbags, front side-impact airbags, and available full-length side curtain airbags.
Seatbelts:
Three-point seat belts in all seating positions, pretensioners for front seats.
Infotainment System:
Standard AM/FM stereo with CD player. Optional upgrades included premium audio systems, in-dash 6-disc CD changers, and Sirius satellite radio.
Driver Assistance Features:
Features such as ABS, TCS, and optional ESC were available. Rear parking assist sensors were also an option.
Connectivity Features:
Auxiliary input jack for audio devices was becoming standard on many audio systems. Bluetooth connectivity (Ford's SYNC system) was not widely available or standard on the 2007 Montego, but would be covered if installed as an aftermarket or late-year option.
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions. Extended intervals may apply with synthetic oil, refer to manual for specifics.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approximately 100,000 miles for iridium-tipped spark plugs (refer to specific engine type).
Transmission Fluid Service:
Inspect every 30,000 miles, fluid change recommended around 100,000 miles or as per manual's severe duty schedule.
Engine Oil Specification:
SAE 5W-20, API SN or equivalent. (e.g., Motorcraft SAE 5W-20 Synthetic Blend)
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent, 50/50 mix with distilled water.
Transmission Fluid Specification:
MERCON LV Automatic Transmission Fluid.
Brake Fluid Specification:
DOT 3 Motor Vehicle Brake Fluid.
Common Issues 1:
Transmission issues, particularly with the 6F50 automatic transmission, including hesitation or shifting problems.
Common Issues 2:
Water pump leaks and thermostat housing leaks are reported on the Duratec V6 engines.
Common Issues 3:
Suspension noise, such as clunking or rattling from struts or control arms, due to wear.
Common Issues 4:
Interior trim rattles and component wear over time.
Mercury Brand Context:
Mercury was Ford Motor Company's mid-tier brand, positioned above Ford and below Lincoln, designed to offer more premium features and styling than standard Ford models.
Montego Lineage:
The 2005-2007 Mercury Montego was a rebadged version of the Ford Five Hundred and was based on Ford's global CD3 platform, which itself was derived from Volvo's P2 platform.
Production Period:
2005-2007 model years. The Mercury Montego was discontinued after the 2007 model year, with the Mercury Sable taking its place as the brand's large sedan, which was also based on the Ford Taurus.
Assembly Plant:
Chicago Assembly Plant, Chicago, Illinois, USA