Engine Mechanical:
Detailed repair and overhaul procedures for all engine variants, including cylinder head, block, pistons, crankshaft, camshaft, valve train, and timing components.
Engine Fuel System:
Coverage of carburettor systems (e.g., SU HS2, HS4, Stromberg CD series) or early fuel injection systems, fuel pumps, lines, and filters.
Ignition System:
Diagnostic and repair procedures for distributors, ignition coils, spark plugs, leads, and electronic ignition systems (where applicable).
Cooling System:
Maintenance and repair of radiator, water pump, thermostat, hoses, and fan systems.
Exhaust System:
Information on exhaust manifolds, pipes, mufflers, and catalytic converters (if fitted).
Transmission Manual:
Complete overhaul and repair procedures for manual gearboxes, including clutch operation, gear selection, and internal components.
Transmission Automatic:
Diagnostic and repair procedures for any available automatic transmission variants, including fluid checks and adjustments.
Drivetrain:
Details on driveshafts, constant velocity joints, differentials, and axle components.
Suspension Front:
Repair and adjustment of MacPherson strut systems, wishbones, springs, dampers, and anti-roll bars.
Suspension Rear:
Coverage of the Hydragas suspension system (if applicable to specific models/years), including fluid checks, pressure adjustments, and component replacement.
Steering System:
Maintenance and repair of steering rack, column, linkages, and any power steering systems.
Braking System:
Detailed procedures for disc and drum brakes, including master cylinder, brake lines, calipers, wheel cylinders, pads, and shoes.
Electrical System Overview:
General electrical system diagnostics, battery, charging system (alternator/dynamo), starting system.
Electrical System Lighting:
Headlights, taillights, interior lighting, and related switchgear.
Electrical System Instruments:
Dashboard instruments, gauges, warning lights, and their associated sensors and wiring.
Electrical System Accessories:
Wipers, washers, horn, radio, and other accessory circuits.
Bodywork Exterior:
Information on body panels, doors, hinges, latches, trim, and glass replacement.
Bodywork Interior:
Upholstery, dashboard, trim panels, and seating removal and installation.
Heating Ventilation Air Conditioning:
Repair and maintenance of heater core, blower motor, and ventilation controls.
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general inspections.
Troubleshooting:
Systematic diagnosis of common problems, fault finding guides, and corrective actions.
Engine Repair:
Full rebuild procedures, piston ring replacement, bearing replacement, cylinder head gasket renewal, and more.
Transmission Repair:
Gearbox overhaul, clutch replacement, synchronizer repair, and shift mechanism adjustment.
Suspension And Steering Repair:
Ball joint replacement, bushing renewal, shock absorber installation, steering rack overhaul.
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line bleeding, master cylinder replacement.
Electrical Diagnostics:
Detailed guidance for diagnosing electrical faults, including continuity tests, voltage checks, and component testing.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and repairs.
Body And Trim Repair:
Guidance on removing and refitting exterior and interior trim, door mechanisms, and minor body panel repairs.
Depth:
Comprehensive coverage suitable for professional technicians, with adequate data for skilled DIY mechanics.
Detail Level:
Detailed sub-steps, notes, cautions, and warnings for critical information.
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets for clear part identification and procedural guidance.
Oil Change Interval Typical:
Typically every 3,000-6,000 miles or 6-12 months, with specific details in the manual.
Engine Oil:
Likely specifies API SF or SG rated oils, with viscosity grades such as 20W-50 or 10W-40, depending on climate and engine condition.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water, with specific types mentioned in the manual.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid is generally specified.
Transmission Fluid Manual:
GL-4 rated gear oil for the manual gearbox, likely SAE 80W/90 or 90.
Hydragas Fluid:
If Hydragas suspension is fitted, specific fluid requirements will be detailed, often a mixture of water and additive.
Rust And Corrosion:
A common issue for vehicles of this era; the manual will cover body repair and rust prevention where applicable.
Hydragas Suspension Leaks:
Potential leaks or pressure loss in the Hydragas suspension can occur, with repair guidance provided.
Carburettor Tuning:
SU or Stromberg carburettors often require regular tuning and adjustment for optimal performance and economy.
