"1969 - 2001 MINI COOPER SERVICE REPAIR MANUAL DOWNLOAD" FOR PRODUCTION YEARS: (1969, 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 ) MINI COOPER SERVICE MANUAL (69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01)

File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable:YES
Language: English
Requirements: Adobe PDF Reader.
TOTAL PAGES: 500

DESCRIPTION:
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COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.

COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAM'S, ILLUSTRATION'S, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!

YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE CD-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!

FACTORY HIGHLY DETAILED REPAIR MANUAL'S, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAM'S TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.

ALL MANUALS ARE WINDOW'S VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

SERVICE MANUAL COVERS:
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This repair manual covers Mini including Mini Saloon, Estate, Van and Pick-up, plus special and limited editions (848cc, 998cc, 1272cc); Mini Clubman Saloon and Estate models (998cc, 1098cc); and Mini Cooper S Mk III, 1275 GT, 1.3i, and Mini Cooper 1275cc, 1969 to 2001. It provides repair, service and maintenance information for all models.


Air cleaner element renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Air pump drivebelt check and renewal . . . . . . . . . . . . . . . . . . . . . . . 9
Bodywork, paint and exterior trim check . . . . . . . . . . . . . . . . . . . . . . 28
Brake fluid renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Carburettor idle speed and mixture adjustment . . . . . . . . . . . . . . . . 26
Clutch hydraulic check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Clutch return stop adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contact breaker points check and adjustment . . . . . . . . . . . . . . . . . 20
Control box cleaning and inspection . . . . . . . . . . . . . . . . . . . . . . . . . 24
Coolant renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Distributor cap, rotor arm and HT lead check . . . . . . . . . . . . . . . . . . 32
Distributor lubricatin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Door, boot and bonnet check and lubricatin . . . . . . . . . . . . . . . . . . 27
Driveshaft gaiter check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drum brake adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dynamo check and lubricatin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Emission control equipment check . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Engine/transmission oil and filter renewal . . . . . . . . . . . . . . . . . . . . . 13
Exhaust system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fan belt check and renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front brake wear check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel filter renewal (fuel injection models) . . . . . . . . . . . . . . . . . . . . . . 37
Fuel system components, checks and lubricatin . . . . . . . . . . . . . . 19
Handbrake check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Headlight beam alignment check . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ignition timing check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . 25
Intensive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rear brake wear check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Seats and seat belt check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spark plug renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steering and suspension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Steering and suspension . . . . . . . . . . . . . . . . . . . . . . . . . 16
Underbody and fuel/brake line check . . . . . . . . . . . . . . . . . . . . . . . . 6
Underbonnet check for fluid leaks and hose condition . . . . . . . . . . . 18
Valve clearance adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31



Lubricants and fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to end of Weekly Checks
Capacities
Engine oil with filter change
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 litres
Automatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 litres
Engine oil without filter change (approximate)
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 litres
Automatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 litres
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 litres
Fuel tank
Saloon and Clubman (approximate):
Early models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 litres
Later models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 litres
Estate, Van and Pick-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 litres
1275 GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 litres
Cooper S Mk III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 litres
Engine
Oil filter type:
Pre-1973 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion X101 (cartridge type)
1974-on models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion C103 (canister type)
Cooling system
Fan belt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.0 mm deflection of belt between crankshaft and dynamo/alternator
pulleys
Specified antifreeze mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 antifreeze/70 water
Note: Refer to Chapter 3 for further details.
Fuel system - carburettor models
Air cleaner element type:
Pre-1973 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W131
1974-on models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W125
1990-on 1275 cc models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W250
Fuel system - fuel injection models
Air cleaner element type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion type not available
Fuel filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion type not available
Exhaust and emission control systems
Air pump drivebelt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.0 mm deflection of belt between pulleys
Ignition system
Spark plugs:*
Type:
All models up to 1987 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RN9YCC or RN9YC
998 cc engine models, 1987 to 1989 . . . . . . . . . . . . . . . . . . . . . . . Champion N12YCC or N12YC
998 cc engine models (1989-on) . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RN12YCC or RN12YC
1275 cc engine models (1990-on) . . . . . . . . . . . . . . . . . . . . . . . . . Champion RN9YCC or RN9YC
Electrode gap:
All Champion plug types except RN9YC and N12YC . . . . . . . . . . 0.8 mm
Champion RN9YC and N12YC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 mm
HT leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion LS-02, boxed set
*Spark plug types and electrode gaps are as recommended by Champion Spark Plug. If alternative plugs are used, refer to their manufacturers
recommendations.
Clutch
Clutch return stop clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.50 mm
Brakes
Minimum brake shoe lining thickness . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 mm
Minimum brake pad thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 mm
Handbrake lever travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 clicks of ratchet
Tyres
Tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Weekly checks
Torque wrench settings Nm lbf ft
Engine/transmission oil drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 25
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 18
Roadwheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 45


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