Mini & Moke 1964-1989 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mini Model: Mini Moke Generation Generation: All (1964-1989) 👋 Introduction Market Position Positioning: Essential resource for owners and independent mechanics seeking to maintain and repair...

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Type: Car

Vendor:

Sku: 164531

Tags: 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Car Cars Mini Mini Cooper Moke

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Mini Moke

Generation

Generation:

All (1964-1989)

👋 Introduction

Market Position

Positioning:

Essential resource for owners and independent mechanics seeking to maintain and repair the iconic Mini Moke.

Competitive Analysis

Competitors:

Provides factory-level detail often surpassing generic Haynes or Chilton manuals for this specific vehicle.

Key Features

Features:

Detailed photos, exploded diagrams, step-by-step instructions, troubleshooting guides, full system coverage.

Target Audience

Audience:

Mini Moke owners, classic car enthusiasts, mechanics, restoration specialists.

📋 Manual Details

Coverage Areas

Coverage Years:

1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

Page Count

Page Count:

Hundreds of pages

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Manual Scope:

Covers all repairs, servicing, and troubleshooting procedures.

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, fuel systems (carburetor, fuel pump), ignition systems, cooling systems, exhaust systems.

Transmission:

Gearbox, clutch, drive shafts, differential, maintenance and repair procedures.

Brakes:

Hydraulic systems, drum and disc brake mechanisms, parking brake, fluid specifications.

Suspension:

Front and rear suspension components, springs, shock absorbers, linkages, alignment.

Steering:

Steering rack, column, linkages, wheel alignment.

Electrical:

Wiring diagrams, battery, charging system (alternator/dynamo), lighting, instrumentation, starter motor, fuses, relays.

Bodywork:

Chassis, body panel repair, doors, windows, upholstery, trim, structural integrity.

Fuel System:

Detailed coverage of fuel tank, fuel lines, fuel pump, and carburetor overhaul and adjustment.

Cooling System:

Radiator, hoses, thermostat, water pump maintenance and replacement.

Wheel And Tire:

Wheel bearing replacement, tire fitment, wheel alignment specifications.

Chassis And Frame:

Detailed information on chassis inspection, repair, and welding procedures.

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, lubrication, tune-ups.

Troubleshooting:

Diagnostic procedures for common faults and symptoms across all systems.

Repair:

Step-by-step instructions for disassembly, repair, reassembly, and adjustment of all major components.

Installation:

Guidance on the installation of replacement parts and accessories.

Engine Tuning:

Comprehensive tuning procedures including carburetor adjustment, ignition timing, valve clearance adjustment.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

Diagrams And Photos:

Contains hundreds of detailed photos and exploded diagrams to illustrate repair and maintenance procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully printable (single pages or entire manual).

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

Windows and macOS compatible.

Licensing

Usage License:

Lifetime use on unlimited devices.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, OHV (Overhead Valve)

Displacement:

848cc (primarily), 998cc, 1070cc (later/performance variants)

Performance

Horsepower:

Approx. 34-38 hp (848cc), 50-55 hp (998cc) - Varies by year and specific tune.

Torque:

Approx. 50-53 lb-ft (848cc), 60-65 lb-ft (998cc) - Varies.

Fuel System

Carburetion:

Single SU Carburetor (e.g., HS2, HIF38) or Zenith Stromberg.

Fuel Type:

Unleaded gasoline (later models), Leaded gasoline (earlier models).

Ignition System

Ignition Type:

Distributor-based, coil ignition.

🔧 Transmission

Standard

Transmission Type:

4-speed manual transaxle (integrated with differential).

Optional

Optional Transmission:

Rarely, automatic transmissions were fitted to some Mini variants, but not typically common on Moke models.

Features

Gear Ratios:

Varying ratios available for different applications; manual includes synchromesh on all forward gears.

Fluid Specifications

Gearbox Oil:

GL4 Hypoid gear oil, SAE 90 (refer to manual for specific viscosity and API rating).

📐 Dimensions

Exterior

Wheelbase:

Approx. 83.5 inches (2120 mm)

Length:

Approx. 104 inches (2640 mm)

Width:

Approx. 50 inches (1270 mm)

Height:

Approx. 51 inches (1295 mm) (to roof rail, no canopy)

Weights

Curb Weight:

Approx. 1100-1200 lbs (500-545 kg) depending on equipment.

Gross Vehicle Weight Rating:

Approx. 1700 lbs (770 kg)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (As era of vehicle predates modern standardized crash testing).

Active Features

Active Safety:

Basic braking system, steering.

Passive Features

Passive Safety:

Minimal safety features; primarily focused on occupant protection through basic chassis structure. Seat belts were often optional or not fitted in early models.

💡 Technology Features

Infotainment

Infotainment System:

Basic analogue instrumentation; typically no advanced infotainment features. Radio was an option.

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles (4,800 km) or 6 months, whichever comes first.

Tune Up Interval:

Annually or every 6,000 miles (9,600 km).

Fluid Specifications

Engine Oil:

API SG/SF or equivalent, SAE 20W-50 recommended for most climates (check manual for ambient temperature specifics).

Coolant:

50/50 mix of ethylene glycol antifreeze and distilled water.

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual).

Known Issues

Common Problems:

Rust susceptibility (especially floor pans, sills, wheel arches), carburetor issues (float level, jet wear), ignition coil failure, clutch wear, suspension bush wear, aging wiring.

Torque Specs

Spark Plug Torque:

Approx. 15-20 lb-ft (20-27 Nm) for 14mm plugs (refer to manual for exact specification).

📚 Vehicle History

Brand Heritage

Brand Legacy:

The Mini Moke is a direct derivative of the iconic British Mini, sharing its transverse engine layout and front-wheel-drive configuration.

Model Evolution

Development:

Originally conceived by BMC as a light utility vehicle for the British Army, it found greater success as a civilian recreational vehicle, particularly in warmer climates and as a beach car.

Production

Manufacturing Locations:

United Kingdom, Australia, Portugal, Ireland.

Production Period:

1964-1993 (various locations and ownerships).

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

Recognized as a cultural icon and a significant design milestone in automotive history; popular in niche markets for its unique appeal and go-kart-like handling.