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Mitsubishi 380 2005 2006 2007 2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Generation Generation: DB Series Codes Chassis Codes: DBA 👋 Introduction Market Position Market Positioning: The Mitsubishi 380 was an Australian-developed sedan positioned...
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Mitsubishi 380 2005 2006 2007 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Generation
Generation:
DB Series
Codes
Chassis Codes:
DBA
👋 Introduction
Market Position
Market Positioning:
The Mitsubishi 380 was an Australian-developed sedan positioned as a family car and executive sedan, competing in a segment with vehicles like the Holden Commodore and Ford Falcon.
Competitive Analysis
Key Competitors:
Holden Commodore (VX, VY, VZ), Ford Falcon (BA, BF), Toyota Aurion, Hyundai Sonata.
Key Features
Distinguishing Features:
Unique Australian-developed platform, comfortable ride, spacious interior, distinctive styling, and a focus on practicality for the Australian market.
Target Audience:
The manual is aimed at professional mechanics and DIY enthusiasts seeking detailed information for servicing, repairing, and maintaining their Mitsubishi 380.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008
Page Count
Page Count:
Over 3000 pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management, diagnostics, overhaul procedures.
Transmission Systems:
Automatic transmission (4-speed INVECS-II) repair, diagnosis, fluid service, overhaul, torque converter.
Drivetrain Systems:
Front-wheel drive system, driveshafts, CV joints, differential, wheel bearings.
Suspension Systems:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment procedures.
Steering Systems:
Power steering system, steering rack, steering column, power steering pump, fluid, diagnosis.
Brake Systems:
Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, brake booster, ABS system diagnosis and repair.
Electrical Systems:
Starting system, charging system, battery, lighting system, instrumentation, power windows, locks, mirrors, wipers, horn, basic wiring diagrams.
Body Systems:
Exterior body panels, interior trim, doors, hood, trunk, glass, bumpers, chassis structure, rust prevention.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling, components.
Comfort Convenience Systems:
Seats, upholstery, interior fittings, cruise control, remote keyless entry.
Exhaust Systems:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.
Cooling Systems:
Radiator, coolant hoses, thermostat, water pump, cooling fan, coolant reservoir.
Fuel Systems:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake inspection.
Troubleshooting Guides:
Comprehensive diagnostic procedures for various systems, symptom-based troubleshooting, common issues and solutions.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, assembly, and installation for all major vehicle systems.
Adjustment Procedures:
Detailed instructions for adjustments to engine timing, brakes, clutch (if applicable), suspension geometry, and electrical components.
Technical Data:
Specifications for all components, tightening torques, fluid capacities, electrical parameters, wear limits, and diagnostic values.
Engine Overhaul Procedures:
Detailed procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, crankshaft, camshafts), cylinder head work, and reassembly with torque specifications.
Transmission Overhaul Procedures:
Comprehensive guide to disassembling, inspecting, and rebuilding the 4-speed automatic transmission, including clutch pack replacement, valve body repair, and torque converter service.
Electrical Troubleshooting:
Includes detailed wiring diagrams for various circuits, component testing procedures, and troubleshooting flowcharts for common electrical issues.
Body And Frame Repairs:
Procedures for structural repairs, panel replacement, collision repair guidelines, and measurement points.
Technical Depth
Depth Of Coverage:
Bumper-to-bumper coverage, from basic maintenance to complete engine and transmission overhauls, including diagnostic procedures.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs), sensor data interpretation, and recommended diagnostic tools or scan equipment where applicable.
📊 Manual Specifications
File Format
File Format Details:
PDF format, viewable on any computer, zoomable, searchable text (may vary by PDF implementation).
Compatibility:
Compatible with Windows, Mac, and Linux operating systems, requiring Adobe Reader for viewing.
Print Quality
Print Quality:
Printable pages, allowing users to print specific sections or the entire manual for workshop use.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Engine Displacement:
3.8 Liters (3798 cc)
Engine Code:
6G75
Performance
Horsepower:
Approximately 170 kW (228 hp) @ 5250 rpm (varies slightly by model year and tune).
Torque:
Approximately 334 Nm (246 lb-ft) @ 4000 rpm (varies slightly by model year and tune).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Construction
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain
Valvetrain Configuration:
SOHC (Single Overhead Camshaft), 3 valves per cylinder (2 intake, 1 exhaust).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (INVECS-II Sport Mode)
Optional
Optional Transmission:
No manual transmission was offered for the Mitsubishi 380.
Features
Transmission Features:
Adaptive shift control, sport mode for more aggressive gear selection.
📐 Dimensions
Exterior
Length:
Approx. 4885 mm (192.3 in)
Width:
Approx. 1785 mm (70.3 in)
Height:
Approx. 1470 mm (57.9 in)
Wheelbase:
Approx. 2750 mm (108.3 in)
Weights
Curb Weight:
Approx. 1600-1700 kg (3527-3748 lbs) depending on trim and options.
🛡️ Safety Features
Ratings
Ancap Rating:
Achieved a 4-star ANCAP safety rating for most variants. Some later models may have improved ratings with additional safety features.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS) on higher trims. Optional Electronic Stability Control (ESC) was introduced later in the model run.
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags (on higher trims), seatbelt pretensioners, collapsible steering column, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Systems:
Base models featured a standard AM/FM radio with CD player. Higher trims offered upgraded audio systems, and some later models had optional DVD/navigation systems.
Driver Assistance
Driver Assistance Features:
Cruise control was standard. Parking sensors and a rearview camera were optional on later models.
Connectivity
Connectivity Options:
Auxiliary input for audio devices on some models. Bluetooth connectivity was not a common feature on early models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (consult specific manual for exact recommendation).
Major Service Interval:
Timing belt replacement is not required as the 6G75 engine uses a timing chain. Other major services include spark plug replacement, coolant flush, and transmission fluid service at specified intervals.
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-30 or 10W-30 synthetic or semi-synthetic oil recommended (check owner's manual for exact specification).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT-based coolant).
Transmission Fluid Type:
Mitsubishi DiaQueen ATF-SP III (or equivalent Dexron III/Mercon compatible fluid).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Automatic Transmission Fluid (ATF) or dedicated power steering fluid as specified by Mitsubishi (consult manual).
Known Issues
Common Issues:
Some owners have reported issues with HVAC blower motor resistors, automatic transmission solenoids, and power steering pump leaks. Body rust can be a concern in certain climates if not maintained.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage In Australia:
Mitsubishi had a significant presence in the Australian market, with the 380 being the last large sedan developed and produced locally by Mitsubishi Australia.
Model Evolution
380 Development:
Developed from the Mitsubishi Magna platform, the 380 represented a significant redesign aimed at revitalizing Mitsubishi's Australian sedan offerings. It featured a more modern interior and exterior design.
Production
Production Location:
Adelaide, South Australia, Australia.
Production Years:
2005 - 2008.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Reviews:
While specific awards are less documented, the 380 was generally praised for its comfortable ride, spacious interior, and value for money by Australian automotive journalists at the time of its release.
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