Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Mitsubishi Carisma 1996-2010 Workshop Service Manual Repair

Regular price
$16.99
Sale price
$16.99
Regular price
The Mitsubishi Carisma, produced from 1996 to 2010, is a compact family vehicle offered in both sedan (DA1A) and hatchback (DA2A) body styles. Developed through a collaboration with Volvo, the...
27 people are viewing this right now
Type: Car
Vendor:
Sku: 56447
Mitsubishi Carisma 1996-2010 Workshop Service Manual RepairMitsubishi Carisma 1996-2010 Workshop Service Manual RepairMitsubishi Carisma 1996-2010 Workshop Service Manual RepairMitsubishi Carisma 1996-2010 Workshop Service Manual Repair
The Mitsubishi Carisma, produced from 1996 to 2010, is a compact family vehicle offered in both sedan (DA1A) and hatchback (DA2A) body styles. Developed through a collaboration with Volvo, the Carisma was designed with the European market in mind, featuring a range of gasoline and diesel engines, including 1.6L, 1.8L, and 1.9L diesel variants. Known for its practical design and a focus on reliability, the Carisma aimed to provide a comfortable and efficient driving experience for everyday use. Over its production run, the model received updates and facelifts, enhancing its features and appeal. This comprehensive workshop service manual provides in-depth coverage for all aspects of the Mitsubishi Carisma (1996-2010). It details routine maintenance procedures, engine and transmission overhauls, brake and suspension system repairs, electrical system diagnostics, and bodywork. The manual includes expert-level technical specifications, troubleshooting guides, wiring diagrams, and diagnostic trouble code information, making it an essential resource for professional technicians and dedicated DIY enthusiasts. Its purpose is to guide users through accurate and factory-standard maintenance and repair, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Generation:
First Generation (DA1A/DA2A)
Production Years Covered:
1996-2010
Codes
Chassis Codes:
DA1A (sedan), DA2A (hatchback)
👋 Introduction
Market Position
Target Audience:
Professional technicians and dedicated DIY enthusiasts seeking in-depth knowledge for maintenance and repair of the Mitsubishi Carisma.
Competitive Analysis
Value Proposition:
Provides access to manufacturer-level repair data, enabling cost savings on labor and ensuring accurate, factory-standard repairs.
Key Features
Content Source:
Written by manufacturers (Mitsubishi), ensuring accuracy and completeness.
Accessibility:
Instant PDF download provides immediate access to critical repair information, eliminating shipping delays and costs.
Usability:
Printable sections allow for clean, dedicated repair guides, protecting the digital file from workshop conditions.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive coverage for all aspects of the Mitsubishi Carisma from 1996 to 2010, including maintenance, repair, diagnostics, and troubleshooting.
Page Count
Estimated Page Count:
Hundreds of pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine mechanicals, fuel systems, ignition systems, cooling systems, lubrication systems, and emissions control for various engine variants.
Transmission:
Coverage for manual and automatic transmissions, including clutch, gearbox, torque converter, and driveline components.
Brakes:
In-depth information on hydraulic brake systems, ABS (Anti-lock Braking System), parking brake, and related components.
Suspension And Steering:
Detailed explanations of front and rear suspension systems, steering rack, power steering, and wheel alignment.
Electrical System:
Comprehensive coverage of the vehicle's electrical system, including battery, charging system, starting system, lighting, instrumentation, and all electronic control modules.
Body And Chassis:
Information on body panel repairs, interior trim, doors, windows, and chassis structural components.
Heating Ventilation And Air Conditioning HVAC:
Detailed procedures for diagnosing and repairing HVAC systems, including refrigerant handling and component replacement.
Exhaust System:
Information on exhaust components, catalytic converters, and emissions control.
Fuel System:
Details on fuel injectors, fuel pump, fuel filter, and fuel lines.
Cooling System:
Coverage of radiator, water pump, thermostat, cooling fans, and coolant specifications.
Procedures Included
Routine Maintenance:
Step-by-step instructions for oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspections.
Repair Instructions:
Detailed, illustrated repair procedures for all major vehicle systems, from minor adjustments to major component overhauls.
Troubleshooting:
Systematic diagnostic guides and symptom-based troubleshooting trees to identify and resolve common and uncommon issues.
Overhaul Procedures:
Complete overhaul procedures for engines, transmissions, and other major mechanical assemblies.
Wiring Diagrams:
Inclusion of detailed electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
Diagnostic Trouble Codes DTC:
Information on identifying and interpreting diagnostic trouble codes for engine management and other electronic systems.
Technical Depth
Depth:
Expert-level detail suitable for professional technicians, while also providing sufficient clarity for advanced DIY mechanics.
Diagnostic Capabilities:
Covers advanced diagnostics using specialized tools and techniques, including sensor data interpretation and module programming considerations.
Rebuilding Procedures:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major powertrain and chassis components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom Capability:
YES (allows for detailed examination of diagrams and text)
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Requirements:
Adobe PDF Reader
Archiving Requirements:
WinRAR (or compatible archive utility)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
The Mitsubishi Carisma (1996-2010) was offered with a range of gasoline and diesel engines. Common gasoline engines include the 1.6L (4G92), 1.8L (4G93), and a GDI (Gasoline Direct Injection) variant. Diesel engines typically included the 1.9L DI-D (4D68T).
Performance
Horsepower Range:
Horsepower varied by engine, generally ranging from approximately 80 hp for smaller diesel engines to over 120 hp for performance-oriented gasoline variants.
Torque Range:
Torque specifications also varied significantly by engine displacement and type.
Fuel System
Fuel Delivery:
Most gasoline engines featured electronic fuel injection (EFI), with some later models utilizing Gasoline Direct Injection (GDI) technology.
Fuel Type:
Unleaded gasoline (for gasoline engines), Diesel fuel (for diesel engines).
Cooling System
Coolant Type:
Typically a silicate-free, ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Lubrication System
Engine Oil Capacity:
Oil capacity varies by engine, generally between 3.5 to 4.5 liters. Specific recommendations are detailed within the manual.
Engine Oil Specification:
API SG or higher, with viscosity grades like 10W-30 or 5W-30 recommended depending on climate. Consult manual for exact OEM specifications.
🔧 Transmission
Standard
Standard Transmission:
Manual transmission was standard on many variants.
Optional
Optional Transmission:
Automatic transmission was available as an option on many models.
Features
Automatic Transmission Type:
Likely a 4-speed automatic transmission for most models.
Transmission Fluid
Automatic Transmission Fluid Type:
Specific ATF fluid as per Mitsubishi specifications (e.g., DiaQueen ATF SP-II or equivalent).
Manual Transmission Fluid Type:
GL-4 or GL-5 specification gear oil, with specific viscosity grade (e.g., 75W-90) recommended in the manual.
📐 Dimensions
Exterior
Body Styles:
Offered as a 4-door sedan and a 5-door hatchback.
Length:
Varies slightly by body style and generation update, but generally around 4450-4500 mm.
Width:
Approximately 1740 mm.
Height:
Approximately 1425-1445 mm.
Weights
Curb Weight:
Curb weight typically ranges from 1200 kg to 1350 kg depending on engine and equipment.
Gross Vehicle Weight Rating Gvwr:
Specific GVWR figures are available in the manual for different configurations.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Euro NCAP or other regional crash test ratings are detailed within the manual if available for specific model years.
Active Features
ABS:
Anti-lock Braking System (ABS) was available on many models, especially in later years.
Traction Control:
Traction control systems may have been offered on higher trim levels or later models.
Passive Features
Airbags:
Front airbags for driver and passenger were standard or optional depending on the market and year. Side airbags may have been available on later models.
Seatbelts:
Three-point seatbelts with pre-tensioners are typically standard across all seating positions.
💡 Technology Features
Infotainment
Audio System:
Original systems typically included AM/FM radio and cassette player or CD player, with varying speaker configurations.
Navigation:
Optional navigation systems may have been available on higher-end trims in later production years, though less common.
Driver Assistance
Cruise Control:
Cruise control was available as an option on many models.
Connectivity
Connectivity Features:
Limited connectivity features compared to modern vehicles; typically relied on aftermarket solutions for Bluetooth or aux input.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first. Consult manual for specific engine and oil type.
Air Filter Replacement:
Recommended every 30,000-50,000 km or as per manual inspection.
Spark Plug Replacement:
Intervals vary based on spark plug type (standard, platinum, iridium), typically between 60,000 km and 100,000 km.
Timing Belt Replacement:
Critical for interference engines. Typically recommended every 90,000-120,000 km or 5-7 years. Consult manual for specific engine requirements.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on the system requirements. Check manual for specific type and flush interval.
Power Steering Fluid:
Specific power steering fluid as recommended by Mitsubishi. Do not substitute.
Coolant Capacity:
Capacity varies by engine, typically around 5-6 liters. Refer to manual for exact capacity.
Known Issues
Engine Misfires:
Can be caused by worn spark plugs, ignition coils, or fuel injectors.
Suspension Wear:
Common issues include worn ball joints, tie rod ends, and bushings, leading to noise and imprecise steering.
Electrical Gremlins:
While generally reliable, some electrical components like window regulators or central locking can develop faults over time.
Rust And Corrosion:
Like many vehicles of its era, body panels and underbody components can be susceptible to rust, particularly in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for a range of reliable and innovative vehicles.
Model Evolution
Carisma Development:
The Carisma was developed through a joint venture with Volvo and was positioned as a compact family car, aiming for European market appeal.
Facelifts And Updates:
The Carisma received at least one significant facelift during its production run, introducing updated styling and potentially new features and engine options.
Production
Manufacturing Location:
Primarily produced at the NedCar plant in Born, Netherlands.
Market Focus:
The Carisma was predominantly sold in the European market.
🏆 Awards & Recognition
Recognitions
Euro Ncap Performance:
Refer to specific Euro NCAP reports for the Mitsubishi Carisma from the relevant years to ascertain safety ratings and awards.
Ratings
Reliability Ratings:
Reliability can be assessed through historical owner surveys and automotive review archives, which the manual would supplement with repair insights.
Certifications
Oem Standards:
The manual adheres to Mitsubishi's OEM (Original Equipment Manufacturer) standards for repair and maintenance procedures.
Sale

Unavailable

Sold Out