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Mitsubushi CHARIOT SPACE RUNNER WAGON Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Chariot Space Runner Wagon Generation Generation Designation: Second Generation (N30W/N40W) Codes Chassis Codes: N33W, N34W, N38W, N43W, N44W, N48W 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 204746
Mitsubushi CHARIOT SPACE RUNNER WAGON Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Chariot Space Runner Wagon
Generation
Generation Designation:
Second Generation (N30W/N40W)
Codes
Chassis Codes:
N33W, N34W, N38W, N43W, N44W, N48W
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Competitive Analysis
Key Competitors:
Toyota Ipsum/Picnic, Honda Odyssey (smaller variants), Nissan Liberty, Mazda MPV (smaller variants)
Key Features
Vehicle Identity:
A versatile, family-oriented vehicle known for its practicality, spacious interior, and flexible seating arrangements.
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003
Covered Engines:
1.9L (F5A), 2.4L (4G64)
Page Count
Estimated Page Count:
Varies (typically 1500-3000+ pages for complete factory manuals)
Manual Type
Type:
Service Repair Manual / Workshop Manual / Factory Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, ZIP, RAR, EXE)
Digital File Size:
Can be very large, up to 5GB, requiring sufficient storage space and a stable internet connection for download.
📖 Manual Coverage
Systems Covered
Engine:
General Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical, Engine and Emission Control
Drivetrain:
Clutch, Transmission (Manual and Automatic), Propeller Shaft, Axles
Chassis And Body:
Wheels and Tires, Suspension System, Brakes, Steering System, Body, SRS (Supplemental Restraint System), Chassis Electrical, HACV (likely HVAC - Heating, Ventilation, and Air Conditioning)
Body And Interior:
Body panel removal and installation, door mechanisms, seat adjustments, interior trim, glass replacement, weatherstripping.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses and relays, wiring diagrams for all major systems, power accessories.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, evaporator, condenser, heater core, control mechanisms.
Procedures Included
Repair And Maintenance:
Step-by-step repair instructions, preventative maintenance schedules, troubleshooting guides, diagnostic procedures, component overhaul, rebuilding specifications
Technical Information:
Detailed component breakdowns, exploded views, torque specifications, electrical wiring diagrams, diagnostic trouble codes (DTCs), specifications and procedures for all covered systems
Diagnostic Trouble Codes:
Procedures for reading and interpreting Diagnostic Trouble Codes (DTCs) from the ECU and other control modules, with symptom-based troubleshooting trees.
Wiring Diagrams:
Detailed electrical schematics and wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to advanced diagnostics and complete component overhauls, suitable for professional technicians and DIY enthusiasts)
Engine Rebuild:
Detailed specifications and procedures for engine disassembly, cleaning, inspection, and reassembly, including piston ring gap, bearing clearances, valve seating, etc.
Transmission Overhaul:
Step-by-step instructions for automatic and manual transmission disassembly, component inspection, replacement of seals and clutch packs, and reassembly.
📊 Manual Specifications
File Format
Digital File Types:
PDF, ZIP, RAR, EXE (some may require unzipping software like WinZip or WinRAR)
Print Quality
Printability:
Printable on any computer and printer, high-quality illustrations and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64 (2.4L)
Engine Type 1:
Inline-4, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), Multi-point Fuel Injection
Displacement 1:
2351 cc (2.4 Liters)
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
Approx. 8.5:1 to 9.5:1 (depending on exact variant)
Horsepower 1:
Approx. 125-145 hp @ 5000-5500 rpm
Torque 1:
Approx. 130-145 lb-ft @ 3000-4000 rpm
Secondary Engine
Engine Code 2:
F5A (1.9L)
Engine Type 2:
Inline-4, SOHC, Multi-point Fuel Injection
Displacement 2:
1834 cc (1.9 Liters)
Horsepower 2:
Approx. 100-110 hp @ 5500-6000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
Unleaded Gasoline (Octane Rating as per owner's manual, typically 87 AKI)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transmission (e.g., F4A22, F4A42)
Optional
Transmission Type Optional:
5-Speed Manual Transmission (e.g., KM132)
Features
Drive Options:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD - likely 'Fulltime 4WD' with viscous coupling)
Fluid Specifications
Automatic Transmission Fluid:
Dexron II/III or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4475 mm (176.2 in)
Width:
Approx. 1715 mm (67.5 in)
Height:
Approx. 1630 mm (64.2 in)
Wheelbase:
Approx. 2720 mm (107.1 in)
Ground Clearance:
Approx. 150-160 mm (5.9-6.3 in)
Weights
Curb Weight:
Approx. 1400-1600 kg (3086-3527 lbs)
Cargo
Cargo Volume:
Configurable, with rear seats folded for maximum space (refer to owner's manual for specific figures).
🛡️ Safety Features
Ratings
Crash Test Performance:
Varies by market and specific testing agency. Consult contemporary safety reports for relevant regions.
Active Features
Braking System:
Front: Ventilated Discs, Rear: Drums or Discs (depending on trim/engine). ABS (Anti-lock Braking System) available as an option or standard on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags may have been optional on higher trims.
Seat Belts:
3-point seat belts with pretensioners for front occupants, 3-point belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player and CD player (optional). Speaker configurations vary by trim level.
Climate Control:
Manual air conditioning and heating. Automatic climate control may have been optional on higher trims.
Driver Assistance
Cruise Control:
Optional or standard on higher trims.
Connectivity
Power Features:
Power windows, power door locks, power mirrors were common options or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact recommendation.
Timing Belt Replacement:
Crucial for 4G64 engine; generally recommended every 60,000-90,000 miles (96,000-144,000 km). Failure can cause catastrophic engine damage. Refer to manual for exact interval.
Coolant Replacement Interval:
Initial replacement typically at 30,000 miles or 2 years, then every 30,000 miles or 2 years thereafter (or as per manual for specific coolant type).
Fluid Specifications
Engine Oil Specification:
API SJ/SL, ACEA A3/B3 or equivalent. Viscosity grade typically 5W-30 or 10W-30. Refer to manual for exact specification.
Engine Oil Capacity:
Approx. 4.0-4.5 liters (4.2-4.8 US quarts) with filter change. Refer to manual for exact capacity.
Coolant Type:
Ethylene glycol based, pink or red coolant (Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule), potential for head gasket issues on higher mileage vehicles, oil leaks from valve cover or oil pan.
Common Problems Transmission:
Automatic transmission shifting issues or slippage, potential for solenoid issues in older units. Manual transmission clutch wear.
Common Problems Suspension And Brakes:
Worn suspension bushings, ball joints, and tie rod ends leading to steering looseness or knocking noises. Brake pad and rotor wear, potential for seized caliper pins.
Common Problems Electrical:
Power window motor failures, central locking system issues, alternator or starter motor wear, dashboard warning light illumination (various causes).
Filter Part Numbers
Oil Filter Example:
Mitsubishi MD095166, or aftermarket equivalents like Fram PH3569, Bosch 3323, Wix 51515 (verify compatibility for specific model/engine).
Air Filter Example:
Mitsubishi MR188217, or aftermarket equivalents like Fram CA3525, Bosch 47024 (verify compatibility for specific model/engine).
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a history of producing durable and capable vehicles, often with strong engineering roots.
Model Evolution
Generation Context:
The second generation Chariot (or Space Runner in many markets) built upon the success of the first, offering a more refined and modern design with enhanced practicality and a larger interior footprint.
Production
Production Period For Generation:
1991-2003 (globally, with mid-cycle refreshes)
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a practical and reliable family vehicle, though not typically associated with performance accolades. Competent in its segment for utility and space.
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