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Mitsubishi Colt Ralliart 2006-2012 Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Colt Ralliart Generation: CZ3/Z20 Series Codes Platform Code: Z20 Introduction Market Position Segment: Hot Hatch / Performance Compact Competitive Analysis Competitors: Mini Cooper S,...
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Mitsubishi Colt Ralliart 2006-2012 Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Colt Ralliart
Generation: CZ3/Z20 Series
Codes
Platform Code: Z20
Introduction
Market Position
Segment: Hot Hatch / Performance Compact
Competitive Analysis
Competitors: Mini Cooper S, Volkswagen Golf GTI, Ford Fiesta ST, Renault Clio RS
Key Features
Vehicle Highlights: Sport-tuned suspension, turbocharged engine, aggressive styling, focused driving dynamics
Manual Details
Coverage Areas
Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012
Page Count
Estimated Pages: 1500+
Manual Type
Type: Factory Service Manual / Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Turbocharger System
Transmission: Manual Transmission (5-Speed), Clutch System, Drivetrain (Front Wheel Drive)
Chassis: Suspension (Front McPherson Strut, Rear Torsion Beam), Steering System (Electric Power Steering), Brakes (Front Ventilated Disc, Rear Disc), ABS, EBD
Electrical: Engine Control Wiring Diagrams, Body Control Module (BCM), Lighting System, Audio System, Climate Control System, Instrumentation, SRS Airbag System, Keyless Entry System
Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Windows, Seats, HVAC System Components
Procedures Included
Maintenance: Scheduled Maintenance, Oil Change Procedures, Filter Replacements, Spark Plug Replacement, Coolant Flush
Repair: Engine Overhaul, Transmission Rebuild, Brake Pad/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Diagnostics: OBD-II Trouble Codes, Symptom-Based Troubleshooting, Component Testing Procedures, Wiring Diagram Interpretation
Technical Depth
Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
Manual Specifications
File Format
File Type: Searchable PDF
Print Quality
Quality: High-resolution images, clear text, printable pages
Binding Type
Binding: N/A (Digital PDF Download)
Paper Type
Paper: N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Engine Code: 4A91T
Engine Type: 1.5L Inline-4 DOHC MIVEC Turbocharged Petrol
Performance
Horsepower: 150-160 PS (approx. 148-158 bhp)
Torque: 210-220 Nm (approx. 155-162 lb-ft)
Fuel System
Injection Type: Multi-point Fuel Injection (MPI) with Turbocharging
Recommended Fuel: Premium Unleaded Gasoline (95 RON or higher)
Codes
Emission Standard: Euro IV / V (market dependent)
Transmission
Standard
Type: 5-Speed Manual Transmission
Optional
Type: Not typically offered on Ralliart variants
Features
Drive Type: Front-Wheel Drive (FWD)
Fluid Specifications
Manual Transmission Fluid Spec: API GL-4, SAE 75W-85 (e.g., Mitsubishi Genuine Gear Oil)
Dimensions
Exterior
Length: Approx. 3,870 mm (152.4 in)
Width: Approx. 1,700 mm (66.9 in)
Height: Approx. 1,490 mm (58.7 in)
Weights
Curb Weight: Approx. 1,120 - 1,150 kg (2,469 - 2,535 lbs)
Wheels Tires
Wheel Size: 16-inch or 17-inch alloy wheels
Tire Size: 205/45R17 or 205/40R17 (depending on trim/option)
Bolt Pattern: 4x100
Safety Features
Ratings
Euro Ncap Rating: 4 Stars (for certain configurations)
Active Features
Standard Safety: ABS, EBD, Brake Assist (BA)
Passive Features
Airbags: Front driver and passenger airbags, optional side airbags
Seatbelts: Pre-tensioner and load-limiter seatbelts
Technology Features
Infotainment
Audio System: Factory fitted AM/FM CD player with speakers, often with auxiliary input. Optional premium sound systems available.
Display: Simple LCD display for audio and climate information. No advanced touchscreen or navigation systems typically found in this era.
Driver Assistance
Cruise Control: Optional on some trims
Stability Control: Not commonly equipped on Ralliart models of this generation, focusing on raw driving feel.
Connectivity
Bluetooth: Rarely factory fitted; aftermarket options are common.
Maintenance
Service Intervals
Oil Change Interval: Every 15,000 km (9,300 miles) or 12 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement: Every 30,000 km (18,600 miles) or 24 months
Spark Plug Replacement: Every 60,000 km (37,000 miles) or 48 months (using iridium or platinum type plugs)
Timing Belt Chain: Engine uses a timing chain, which generally does not require periodic replacement unless there are symptoms of wear.
Fluid Specifications
Engine Oil Spec: API SN/SP, ILSAC GF-5/GF-6A, SAE 0W-20 or 5W-30
Engine Oil Capacity: Approx. 3.9 Liters (4.1 US Quarts) with filter change
Coolant Spec: Mitsubishi Long Life Coolant (DIA QUEEN SUPER LONG LIFE COOLANT - Green) or equivalent ethylene glycol-based coolant
Brake Fluid Spec: DOT 3 or DOT 4
Known Issues
Common Complaints: Turbocharger wear (oil seals), ignition coil failure, minor electrical gremlins, clutch wear due to performance driving.
Maintenance Tip Turbo: Ensure proper warm-up and cool-down cycles for the turbocharger to prolong its life. Regular oil changes are critical.
Vehicle History
Brand Heritage
Motorsport Link: Directly inspired by Mitsubishi's WRC (World Rally Championship) heritage, particularly the Lancer Evolution.
Model Evolution
Predecessor: Previous generations of the Mitsubishi Colt, though the Ralliart variant brought a significant performance upgrade.
Production
Manufacturing Plant: Mizushima Plant, Kurashiki, Okayama, Japan (primarily)
Production Years: 2006-2012 (for this specific Ralliart generation covered by the manual)
Awards & Recognition
Recognitions
Performance Reviews: Praised for its sharp handling and potent turbocharged engine relative to its price point and size.
Ratings
Reliability: Generally considered reliable if maintained well, with specific attention to the turbocharger and clutch.
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