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Mitsubishi Diamante 1990-1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Diamante Generation: First Generation (JDM: Sigma) Production Years Covered: 1990-1995 Market Segment: Full-size Luxury Sedan / Hardtop Sedan Codes Chassis Codes: F11A, F12A,...
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Sku: 68612
Mitsubishi Diamante 1990-1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Diamante
Generation:
First Generation (JDM: Sigma)
Production Years Covered:
1990-1995
Market Segment:
Full-size Luxury Sedan / Hardtop Sedan
Codes
Chassis Codes:
F11A, F12A, F13A, F15A, F17A, F25A, F27A, F31A, F36A
👋 Introduction
Market Position
Market Positioning:
The Mitsubishi Diamante (and its JDM counterpart, the Sigma) was positioned as a premium, technologically advanced full-size sedan, competing with established luxury marques in its era. It aimed to offer a blend of performance, comfort, and distinctive styling.
Competitive Analysis
Key Competitors:
Competed against vehicles like the Toyota Avalon, Lexus ES, Infiniti J30, Acura Legend, and some European luxury sedans in its segment.
Key Features
Unique Selling Points:
Available with potent V6 engines, advanced (for its time) multi-link suspension, optional all-wheel-drive (on some models), and a focus on a quiet and refined ride. Known for distinctive 'cab-forward' styling.
Manual Value Proposition
Manual Value:
Provides factory-level repair and maintenance information, enabling owners and independent mechanics to perform tasks accurately and efficiently, saving significant costs compared to dealership service.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service, repair, diagnosis, and troubleshooting for all major systems.
Page Count
Estimated Page Count:
Thousands of pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, engine control unit (ECU).
Emission Control:
Catalytic converter, EGR system, EVAP system, oxygen sensors, emission control modules.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, throttle body.
Clutch System:
Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders).
Manual Transaxle:
Gearbox assembly, gear selection, clutch operation, internal components, lubrication.
Automatic Transaxle:
Torque converter, transmission control unit (TCU), hydraulic control system, planetary gear sets, valve body.
Driveshaft And Axle:
Driveshafts, CV joints, differential, hub assemblies.
Suspension System:
MacPherson struts, multi-link rear suspension, control arms, ball joints, shock absorbers, springs, bushings.
Steering System:
Power steering pump, steering rack/gearbox, tie rods, steering column, wheel alignment specifications.
Restraint System:
Seat belts (pre-tensioners if applicable), airbags (SRS system diagnosis and components).
Brake System:
Disc brakes (front and rear), ABS system (if equipped), brake fluid specifications, hydraulic lines, parking brake.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, glass, trim, interior components, sound deadening.
Body Electrical:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, infotainment wiring.
HVAC System:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant type and capacity.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, fluid checks), lubrication points, tune-up procedures.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical diagnostic procedures, common problem diagnosis.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly and reassembly.
Diagnostics:
OBD-I (On-Board Diagnostics) information where applicable, diagnostic trouble codes (DTCs), sensor data interpretation.
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic maintenance to in-depth engine and transmission rebuilds, electrical system diagnosis, and body repairs.
📊 Manual Specifications
File Format
File Format Details:
Adobe PDF; searchable text, zoomable diagrams and illustrations.
Print Quality
Print Quality:
High-resolution scans ensuring clarity of text and diagrams; printable pages.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V6 SOHC (6G72), 3.5L V6 SOHC (6G73), 3.5L V6 DOHC (6G73) - exact availability varies by year and market.
Performance
Horsepower Range:
Approximately 150-210 HP depending on engine and configuration.
Torque Range:
Approximately 180-230 lb-ft depending on engine and configuration.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Technical Details
Timing Drive:
Timing Belt (for most V6 engines in this generation)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic Transmission (FWD and AWD)
Optional
Optional Transmission:
5-Speed Manual Transaxle (less common, primarily on some FWD models)
Features
Transmission Features:
Sportronic (sequential shifting on some automatic transmissions), Electronic Control Unit (ECU) managed shift points.
📐 Dimensions
Exterior
Wheelbase:
Approximately 110.4 inches (2804 mm)
Overall Length:
Approximately 195.9 inches (4976 mm)
Weights
Curb Weight:
Approximately 3,500 - 4,000 lbs (1588 - 1814 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited standardized crash test data available for this specific era and market. Refer to specific regulatory body archives if available.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) - optional on many models.
Passive Features
Passive Safety Features:
Driver and passenger front airbags (SRS), front and rear crumple zones, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Cassette player, AM/FM radio, optional CD player, basic digital climate control displays.
Driver Assistance
Driver Assistance Features:
Cruise control, optional ABS.
Connectivity
Connectivity Options:
Limited by modern standards; primarily analog systems. Antennas for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Timing Belt Replacement:
Critical: 60,000 to 90,000 miles (96,000 to 145,000 km) for the 6G72/6G73 engines. Failure can cause catastrophic engine damage. Manual will specify the exact interval and procedures.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40. Consult manual for exact viscosity based on climate.
Transmission Fluid Auto:
MITSUBISHI DIA QUEEN ATF-II E or equivalent DEXRON II (or compatible) is commonly specified. Check manual for exact specification.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar or equivalent coolant type.
Known Issues
Common Issues:
Timing belt failure (if not replaced on schedule), transmission solenoid issues, power window regulators, CV joint wear, suspension bushing deterioration, potential head gasket issues on some engine variants (though less common than some contemporaries).
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Mitsubishi's history in producing reliable and technologically innovative vehicles, including luxury and performance models.
Model Evolution
First Generation Overview:
Launched globally, the Diamante represented Mitsubishi's ambition to compete in the larger, more luxurious sedan segment. It was characterized by its distinctive styling and was available in various configurations, including front-wheel drive and all-wheel drive. In Japan, it was also sold as the Mitsubishi Sigma. The 'Diamante' name signifies 'diamond' in Portuguese and Spanish, reflecting Mitsubishi's corporate logo.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards are not widely publicized for this model, it was recognized for its advanced styling and engineering for its time within its class.
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