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Mitsubishi Eclipse 1994 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1994 Codes Chassis Code: D22A Vin Code: 4 👋 Introduction Market Position Market Segment: Compact Sports Coupe/Convertible Target Audience: Enthusiasts, performance-oriented...
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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1994
Codes
Chassis Code:
D22A
Vin Code:
4
👋 Introduction
Market Position
Market Segment:
Compact Sports Coupe/Convertible
Target Audience:
Enthusiasts, performance-oriented buyers, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Prelude, Toyota Celica, Mazda MX-6, Nissan 240SX
Key Features
Chassis Design:
Shared platform with Dodge Stealth/Mitsubishi 3000GT, known for sporty handling
Engine Options:
Introduction of the potent 4G63 turbocharged engine for the GS-T model
Styling:
Aerodynamic, aggressive styling, available as coupe and convertible (later models)
📋 Manual Details
Coverage Areas
Engine Options Covered:
2.0L 4G63 SOHC, 2.0L 4G63 DOHC Turbo
Transmission Options Covered:
5-speed Manual, 4-speed Automatic
Drivetrain Covered:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Page Count
Estimated Page Count:
Approx. 1000+
Manual Type
Manual Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt replacement, piston/ring inspection, cylinder head service, valve train, oil pump, water pump
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement
Engine Ignition System:
Distributor, ignition coils, spark plugs, ignition timing adjustment
Engine Cooling System:
Radiator, coolant hoses, thermostat, fan clutch, cooling fan operation
Engine Lubrication System:
Oil pan, oil filter, oil pump, lubrication passages
Emission Control System:
EGR valve, catalytic converter, PCV system, O2 sensors
Transmission Manual:
Clutch system, gear shift linkage, transmission overhaul, gear ratios
Transmission Automatic:
Torque converter, valve body, planetary gears, transmission fluid service, electronic controls
Drivetrain AWD:
Transfer case, viscous coupling, rear differential, front differential
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings
Suspension Rear:
Multi-link independent suspension, trailing arms, coil springs, shock absorbers
Steering System:
Power steering pump, steering rack/gearbox, tie rods, steering column
Brake System Front:
Ventilated disc brakes, brake calipers, pads, rotors
Brake System Rear:
Disc brakes (solid or ventilated), brake calipers, pads, rotors
Brake System Components:
Brake master cylinder, brake booster, parking brake system
Electrical System Wiring:
Complete wiring diagrams, fuse box locations, relay functions
Electrical System Charging:
Alternator, battery, voltage regulator
Electrical System Starting:
Starter motor, starter solenoid, ignition switch
Lighting System:
Headlights, taillights, interior lighting, fog lights
HVAC System:
Air conditioning compressor, refrigerant lines, heater core, blower motor, controls
Body And Interior:
Body panel removal/installation, door mechanisms, seat adjustments, dashboard components
Body And Exterior:
Bumpers, fenders, hood, trunk lid, glass replacement
Procedures Included
Maintenance Schedule:
Detailed recommended service intervals for all major components
Troubleshooting Guides:
Step-by-step diagnostics for common and uncommon problems
Repair Procedures:
Comprehensive instructions for disassembly, repair, and reassembly of all vehicle systems
Engine Rebuild:
Complete guidance for engine overhaul, including torque specifications and clearances
Turbocharger Service:
Specific procedures for the 4G63T turbocharger system
Brake Bleeding:
Proper procedures for bleeding the brake system
Timing Belt Replacement:
Critical steps and alignment for timing belt service
Fluid Changes:
Capacities and procedures for engine oil, coolant, transmission fluid, brake fluid, power steering fluid
Electrical Component Testing:
Methods for testing sensors, actuators, and electrical modules
Suspension Component Replacement:
Instructions for replacing struts, shocks, bushings, and control arms
Technical Depth
Diagnostic Codes:
OBD-I diagnostic trouble codes (DTCs) and their meanings
Torque Specifications:
Comprehensive list of all critical torque values for engine, chassis, and transmission components
Clearances And Tolerances:
Precise measurements for engine part clearances (e.g., piston ring gap, bearing clearance)
Special Tool Requirements:
Identification of any specialized tools needed for specific repairs
Wiring Diagrams Detail:
Detailed, high-resolution wiring schematics for all electrical systems
Specifications Tables:
Extensive tables of specifications, including engine data, fluid capacities, dimensions, and performance figures
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically)
Print Quality
Print Quality:
High Resolution (suitable for printing individual pages or entire manual)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.0L 4G63 SOHC Inline-4
Base Engine Displacement:
1997 cc
Base Engine Horsepower:
140 hp @ 6000 rpm
Base Engine Torque:
131 lb-ft @ 4000 rpm
Performance Engine
Performance Engine:
2.0L 4G63 DOHC Turbocharged Inline-4 (GS-T)
Performance Engine Displacement:
1997 cc
Performance Engine Horsepower:
205 hp @ 6000 rpm
Performance Engine Torque:
203 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane for NA, 91+ Octane recommended for Turbo)
Engine Management
Engine Control Unit:
ECU (Engine Control Unit) with OBD-I diagnostics
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
AWD Transmission:
Optional 4-speed automatic or 5-speed manual with AWD on GS-T model
Transmission Fluid Type:
Manual: SAE 75W-90 GL-4; Automatic: SPII or Dexron III
📐 Dimensions
Exterior
Length:
172.4 inches
Width:
69.2 inches
Height:
50.2 inches
Wheelbase:
100.4 inches
Weights
Curb Weight Base:
Approx. 2800 lbs
Curb Weight Gst:
Approx. 3100 lbs (FWD), Approx. 3300 lbs (AWD)
🛡️ Safety Features
Ratings
NHTSA Side Impact Rating:
Not readily available for this specific year/model, generally considered adequate for its era.
Active Features
ABS:
Optional on non-turbo models, standard on GS-T models.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point front seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player.
Display:
Basic analog gauges and warning lights.
Driver Assistance
Cruise Control:
Optional
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics I), requiring specific code readers or jumper methods for diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 6 months, whichever comes first.
Timing Belt Replacement:
Every 60,000 miles or 4 years (critical for 4G63 engine).
Coolant Flush:
Every 2 years or 30,000 miles.
Spark Plug Replacement:
Every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs, if equipped).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on temperature).
Coolant Type:
Mitsubishi SDC (Super long life coolant) or equivalent ethylene glycol-based coolant.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Genuine Mitsubishi Power Steering Fluid or Dexron II/III compatible fluid.
Known Issues
Turbo Failure:
Turbocharger failure is common if oil and filter changes are neglected, especially on the 4G63T. Sludge buildup is detrimental.
Timing Belt Tensioner:
Tensioner failure can lead to skipped timing or belt breakage, causing severe engine damage.
Clutch Wear:
Clutches on manual transmissions can wear out prematurely with aggressive driving.
Cv Joint Boots:
Torn CV joint boots can lead to joint damage and failure.
Rear Main Seal:
Leaking rear main seal is a common issue requiring transmission removal to fix.
Rust:
Areas prone to rust include wheel wells, rocker panels, and the underside of the vehicle, especially in areas with salt usage.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and performance variants.
Model Evolution
First Generation:
The 1994 model year represents the first generation of the Mitsubishi Eclipse, which debuted in 1990.
Platform Sharing:
Co-developed with Chrysler as part of the Diamond-Star Motors (DSM) joint venture, sharing its platform with the Eagle Talon and Plymouth Laser.
Production
Manufacturing Location:
Normal, Illinois, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mitsubishi Eclipse (and its DSM siblings) were often lauded by automotive journalists for their performance and value.
Import Tuner Magazine:
Popular choice in the import tuning scene during the 1990s.