🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer Evolution VI

Common Name:

Evo 6

Chassis Code:

CP9A

Generation Code:

VI

Production Years Covered:

1999, 2000, 2001

👋 Introduction

Market Position:

Iconic rally homologation special, renowned for its performance and motorsport heritage.

Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (in rally context), but direct road-going competitors were few in its niche.

Key Features:

Advanced AWD system (ACD/AYC), potent turbocharged engine, aggressive aerodynamics, high-performance braking, rally-bred chassis.

Manual Value Proposition:

Essential resource for maintaining the peak performance and reliability of a complex, high-performance vehicle.

📋 Manual Details

All Models Engines:

Yes

Estimated Page Count:

Approximately 1500-2000+ (typical for comprehensive workshop manuals of this era)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Yes (Disassembly, assembly, overhaul, component testing, timing, lubrication, cooling)

Engine Management Electronic:

Yes (ECU diagnostics, sensors, actuators, fuel injection, ignition system, emissions control)

Fuel System:

Yes (Fuel pump, injectors, fuel lines, fuel tank, pressure regulation)

Drivetrain:

Yes (Driveshafts, CV joints, differential units, propeller shaft)

Suspension:

Yes (Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications)

Steering:

Yes (Power steering system, steering gear, column, tie rods, linkage, hydraulic pump)

Brakes:

Yes (Hydraulic system, ABS system, calipers, rotors, pads, brake fluid specifications, bleeding procedures, parking brake)

Electrical System:

Yes (Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, fuses, relays)

Body And Chassis:

Yes (Body panels, doors, hood, trunk, glass, interior trim, chassis components, structural repairs)

HVAC:

Yes (Heating, Ventilation, and Air Conditioning system components, refrigerant handling, diagnosis)

Safety Systems:

Yes (SRS airbag system, seatbelt operation and diagnosis)

Transmission Manual:

Yes (Disassembly, assembly, component replacement, adjustment, fluid specifications for 5-speed manual transmission)

Transmission AWD System:

Yes (Active Yaw Control - AYC system diagnostics, repair, and calibration, ACD system diagnostics and repair)

Routine Maintenance:

Yes (Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections)

Troubleshooting Guides:

Yes (Systematic diagnostic procedures for common and uncommon faults)

Engine Rebuilding:

Yes (Detailed steps for complete engine overhaul)

Transmission Repair:

Yes (Comprehensive guides for manual transmission overhaul)

Electrical Diagnostics:

Yes (Wiring diagrams, circuit testing, component diagnosis)

Suspension And Steering Repair:

Yes (Component replacement, adjustments, alignment procedures)

Brake System Service:

Yes (Replacement, bleeding, ABS system diagnostics)

Bodywork And Trim Repair:

Yes (Panel removal/installation, interior component servicing)

Technical Depth:

Comprehensive (Suitable for professional technicians and advanced DIY enthusiasts)

Diagnostic Codes:

Yes (Includes OBD-I/OBD-II codes and diagnostic procedures)

Torque Specifications:

Yes (Detailed torque values for all fasteners)

Wiring Diagrams:

Yes (Complete electrical schematics)

Special Tools:

Yes (Lists and describes necessary special tools for specific procedures)

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Typically yes for well-produced PDFs, allowing keyword searches

Print Quality:

High resolution suitable for printing individual pages or sections

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

4G63T (Various iterations for Evo VI)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled

Displacement:

1997 cc

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Horsepower Net:

276 bhp (206 kW) @ 6250 rpm (Often underestimated, actual output higher)

Torque Net:

373 Nm (275 lb-ft) @ 3000 rpm

Fuel Delivery:

Electronic Fuel Injection (Multi-point)

Fuel Type:

Unleaded Premium (95 RON or higher recommended)

Turbocharger:

Mitsubishi TD05H-16G (or similar variant), ball-bearing turbo

Engine Control Unit:

Factory ECU with engine mapping specific to model variants

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

None (Manual was standard for Evo VI)

AWD System:

Mitsubishi's full-time 4WD with Active Center Differential (ACD) and Active Yaw Control (AYC) on most variants.

Gear Ratios:

Specific gear ratios detailed in manual, crucial for performance tuning and maintenance.

Clutch:

Hydraulically operated, single-plate dry clutch

📐 Dimensions

Length:

4350 mm (171.3 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2600 mm (102.4 in)

Track Width Front:

1515 mm (59.6 in)

Track Width Rear:

1505 mm (59.3 in)

Curb Weight:

Approx. 1360 kg (2998 lbs) depending on trim

Gross Vehicle Weight Rating:

Specified in manual, important for load limits.

Trunk Volume:

Limited by chassis and AWD components, exact figures vary but typically small.

🛡️ Safety Features

Crash Test Ratings:

Not typically rated by modern agencies like NCAP as it predates widespread mandatory testing for this class. Focus on inherent design.

Active Handling Systems:

ACD (Active Center Differential), AYC (Active Yaw Control) for enhanced traction and cornering stability.

ABS:

Anti-lock Braking System (typically 4-channel)

Airbags:

Driver and front passenger airbags (SRS)

Seatbelts:

3-point seatbelts with pre-tensioners

Chassis Design:

Reinforced body structure for rally homologation.

💡 Technology Features

Infotainment System:

Basic factory radio/cassette/CD player. Limited by era, focus is on mechanical performance.

Driver Assistance Features:

ACD and AYC are the primary advanced driver assistance systems, focused on performance driving dynamics.

Connectivity Options:

None by modern standards (no Bluetooth, USB, etc.)

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, especially under spirited driving conditions. Manual specifies factory intervals.

Air Filter Replacement:

Every 15,000-20,000 km (10,000-12,000 miles) or as needed based on driving environment.

Spark Plug Replacement:

Every 30,000-40,000 km (20,000-25,000 miles) for standard plugs; check manual for platinum/iridium recommendations.

Timing Belt Replacement:

Every 90,000-100,000 km (55,000-60,000 miles) or 5-7 years. Crucial due to interference engine design.

Engine Oil Type:

API SG/SH/SJ or ACEA A2/A3, Viscosity SAE 10W-30 or 10W-40 recommended. Consult manual for specific high-performance oil grades.

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change.

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water). Mitsubishi Super Long Life Coolant (or equivalent).

Transmission Fluid Type:

Manual Transmission Fluid (MTF) - Refer to manual for specific GL-4 or GL-5 rating and viscosity. Typically SAE 75W-90.

Differential Fluid Type:

Gear Oil GL-5, SAE 80W-90 for front and rear differentials. ACD/AYC fluids specified separately in manual.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Known Issues:

Weak clutch upgrades may be needed for hard use. AYC pump failure. Turbocharger wear with high mileage/poor maintenance. Crankshaft thrust bearing issues if oil starvation occurs. Piston ring land failure on heavily modified engines.

📚 Vehicle History

Brand Heritage:

Mitsubishi has a strong motorsport lineage, particularly in the World Rally Championship (WRC).

Evolution Series Origin:

The Lancer Evolution series was created to homologate the Lancer for Group A rallying.

Evo Vi Distinction:

Introduced in January 1999. Featured revised styling, improved cooling, larger turbocharger (often TD05H-16G), stronger pistons, and updated AYC/ACD systems. Tommi Mäkinen Edition (TME) released in 2000 with specific upgrades.

Production Period:

1999-2001

Production Location:

Japan

Motorsport Success:

The Evo VI chassis and variants were highly successful in WRC, with Tommi Mäkinen winning four consecutive WRC drivers' championships from 1996-1999 (though his first title was in an Evo IV).

🏆 Awards & Recognition

Motorsport Awards:

Mitsubishi Lancer Evolution series is a multiple World Rally Championship (WRC) winning platform.

Performance Ratings:

Consistently rated as one of the best driver's cars and homologation specials of its era by automotive publications.