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Mitsubishi EVO X Lancer Evolution 2010 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Alias: Evolution X, Evo X, CZ4A Year: 2010 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Compact Sport...
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Mitsubishi EVO X Lancer Evolution 2010 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Model Alias:
Evolution X, Evo X, CZ4A
Year:
2010
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Segment:
Compact Sport Sedan, Performance Car Segment.
Reputation:
Renowned for its rally heritage, AWD system, and potent turbocharged engine.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Volkswagen Golf GTI.
Key Features
All Wheel Drive:
Advanced S-AWC (Super All-Wheel Control) system with ACD (Active Center Differential) and AYC (Active Yaw Control).
Engine:
Powerful 4B11T turbocharged 2.0-liter inline-4 engine.
Transmission Options:
Available with a 5-speed manual transmission or a 6-speed TC-SST (Twin Clutch-SST) automated manual transmission.
Suspension:
Performance-tuned MacPherson strut front and multi-link rear suspension.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Extensive troubleshooting flowcharts and diagnostic procedures for all major systems.
Repair Information:
Detailed step-by-step repair instructions for mechanical, electrical, and body components.
Maintenance Schedules:
Comprehensive recommended maintenance intervals and procedures.
Specifications:
Torque specifications, fluid capacities, electrical diagrams, component dimensions.
Wiring Diagrams:
Full electrical system wiring diagrams for all circuits.
Page Count
Estimated Pages:
Over 3000 pages (typical for a complete factory manual of this era).
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission (Manual & SST), Transfer Case, Drivetrain Components (AYC, ACD).
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, EBD), Wheels, Tires.
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, HVAC, Audio, SRS (Airbag), Security Systems.
Body And Trim:
Exterior body panels, interior trim, doors, windows, seats, HVAC system.
Diagnostics And Troubleshooting:
OBD-II diagnostics, trouble codes (DTCs), circuit testing, component testing.
Procedures Included
Engine Rebuild:
Complete engine disassembly, inspection, overhaul, and reassembly procedures.
Transmission Service:
Manual transmission clutch service, SST (Sport Shift Transmission) fluid changes and diagnostics.
Suspension And Steering Repair:
Alignment specifications, shock absorber replacement, power steering system service.
Brake System Overhaul:
Brake pad and rotor replacement, caliper service, ABS system bleeding.
Electrical Component Replacement:
Alternator, starter motor, battery, sensors, actuators, ECU replacement.
Body Panel Replacement:
Fender, hood, bumper, door panel removal and installation.
Technical Depth
Depth Level:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Information relevant for use with MUT-III (Mitsubishi's diagnostic tool) and general OBD-II scanners.
Special Tools:
Lists and descriptions of required special tools for specific procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content for quick access to information.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, MIVEC, Turbocharged & Intercooled
Displacement:
1998 cc (2.0 Liters)
Performance
Horsepower Hp:
Approx. 295 hp @ 6000 rpm (U.S. Spec)
Torque Lb Ft:
Approx. 300 lb-ft @ 4000 rpm (U.S. Spec)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) with Electronic Fuel Pump
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Engine Management
ECU:
Engine Control Module (ECM) - specific part numbers would be detailed in the manual.
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
6-Speed Twin Clutch-SST (Sport Shift Transmission) Automatic
Features
Drivetrain Type:
All-Wheel Drive (AWD) with S-AWC system
Acd Ayc:
Active Center Differential (ACD) and Active Yaw Control (AYC) integrated with S-AWC.
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
71.5 inches (1815 mm)
Height:
58.3 inches (1480 mm)
Wheelbase:
104.5 inches (2655 mm)
Weights
Curb Weight Manual:
Approx. 3417 lbs (1550 kg)
Curb Weight Sst:
Approx. 3571 lbs (1620 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for models tested)
IIHS Side Impact:
Good (for models tested)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Active Stability Control (ASC) / Traction Control System (TCL)
Passive Features
Airbags:
Front, Side, and Curtain Airbags (SRS)
Seatbelts:
Pretensioner and Force Limiter Seatbelts
💡 Technology Features
Infotainment
Head Unit:
Rockford-Fosgate premium audio system available on higher trims, standard Mitsubishi CD/MP3 audio.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry Start:
Keyless operation system (KOS) with push-button start available on higher trims.
Connectivity
Bluetooth:
Bluetooth hands-free and audio streaming available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions), 7,500 miles (12,000 km) or 12 months (normal driving conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Approx. 30,000-45,000 miles (48,000-72,000 km) depending on plug type.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 Synthetic (API SN, ILSAC GF-5 compliant). Refer to manual for exact specifications and capacity.
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent HOAT coolant (Pink).
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or 75W-90 Gear Oil. Consult manual for specific Mitsubishi PN.
Transmission Fluid Sst:
Dia Queen SSTF-J1 (or equivalent JWS 3309 specification fluid). High-viscosity transmission fluid.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Common:
Turbocharger wear (especially if not maintained with correct oil changes), potential head gasket issues on high-mileage/hard-driven examples, intake valve carbon buildup.
Transmission Common:
TC-SST transmission issues (grinding, slow shifts, overheating) if not properly maintained or if subjected to extreme use. Manual clutch wear.
AWD System Common:
ACD/AYC pump failure, sensor issues, or fluid leaks if not serviced.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars.
Model Evolution
Generation:
Tenth generation Lancer Evolution, significantly redesigned from previous generations.
Platform:
Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance.
Production
Production Years:
2007-2015 (This manual covers the 2010 model year).
Manufacturing Location:
Mizushima Plant, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its handling, AWD capabilities, and raw performance.
Handling Awards:
Often cited as one of the best-handling cars in its class.
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