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Mitsubishi Evolution X Evo 10 2008-2010 Repair Service Manua
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Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Production Years Covered By Manual: 2008, 2009, 2010 Codes Engine Code: 4B11T Chassis Code: CZ4A Introduction...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | Lancer Evolution X (Evo 10) |
| Model Code: | CZ4A |
| Production Years Covered By Manual: | 2008, 2009, 2010 |
| Codes | |
| Engine Code: | 4B11T |
| Chassis Code: | CZ4A |
| Introduction | |
| Market Position | |
| Segment: | Performance Sedan / Rally Homologation Special |
| Target Audience: | Enthusiasts, performance driving, rally sport, motorsport participants, discerning automotive owners. |
| Competitive Analysis | |
| Key Competitors Era: | Subaru Impreza WRX STI, Ford Focus RS, Volkswagen Golf R, Audi S3, BMW M135i. |
| Key Features | |
| Performance Focus: | The Evo X is renowned for its advanced S-AWC (Super All-Wheel Control) system, potent turbocharged engine, and aggressive aerodynamic styling, making it a benchmark in its class. |
| Manual Value Proposition: | Provides essential, in-depth technical information crucial for maintaining the performance and longevity of this highly specialized vehicle. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | North American & European Market Models |
| Region Specific Notes: | May include variations for different regional specifications (e.g., emissions controls, minor trim differences). |
| Page Count | |
| Estimated Page Count: | Approximately 2500+ pages (typical for comprehensive service manuals of this era and complexity) |
| Manual Type | |
| Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine mechanical, engine management, fuel system, ignition system, cooling system, lubrication system, exhaust system, turbocharger system, emissions control. |
| Transmission: | Manual Transmission (TC-SST SST Twin Clutch Sportronic Shift Transmission) and Manual Transmission (5-speed/6-speed), clutch system, driveline, axles, propeller shaft, differentials (front, center, rear). |
| Suspension: | Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, anti-roll bars, bushings. |
| Brakes: | Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist, parking brake, hydraulic system, brake lines, calipers, rotors. |
| Steering: | Power steering system (hydraulic), steering column, steering rack, tie rods, wheel alignment specifications. |
| Electrical: | Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams for all major systems, body control module (BCM), engine control module (ECM). |
| Body: | Body construction, exterior panels, doors, hood, trunk, bumpers, glass, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system. |
| Safety: | Airbag system (SRS - Supplemental Restraint System), seatbelts, pre-tensioners, occupant restraint. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), inspections, lubrication points, belt replacement. |
| Diagnostics: | Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems, component testing. |
| Repair: | Step-by-step repair procedures for all major components and systems, including engine disassembly/reassembly, transmission overhaul, suspension component replacement, brake caliper overhaul, electrical component replacement. |
| Adjustments: | Valve clearance adjustments, clutch adjustment, brake adjustment, headlight aiming, parking brake adjustment. |
| Special Tools: | Identification and usage of special tools required for specific repair or diagnostic procedures. |
| Technical Depth | |
| Depth: | Comprehensive. Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic flowcharts. Suitable for professional technicians and advanced DIY enthusiasts. |
| Manual Specifications | |
| File Format | |
| File Type: | PDF (Portable Document Format) |
| Searchability: | Likely text-searchable (depending on OCR quality of original source). |
| Print Quality | |
| Printability: | Printable. Designed for users who prefer printed copies for workshop use. |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper Quality: | Not Applicable (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 2.0L Inline-4 DOHC 16-Valve Turbocharged MIVEC |
| Engine Code: | 4B11T |
| Performance | |
| Horsepower: | Approx. 291-303 hp (depending on market and trim) |
| Torque: | Approx. 300-305 lb-ft (depending on market and trim) |
| Redline: | 7000 RPM (typical) |
| Fuel System | |
| Fuel Delivery: | Electronic Multi-Point Fuel Injection (MPI) |
| Fuel Type: | Premium Unleaded Gasoline (91 octane or higher recommended) |
| Turbocharger | |
| Turbocharger Type: | Mitsubishi TD05H-152G6-10.5T (MHI Turbocharger) |
| Intercooler: | Air-to-Air Front-Mounted Intercooler |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Manual Transmission |
| Optional | |
| Transmission Type: | 6-Speed Twin-Clutch Sportronic Shift Transmission (TC-SST) |
| Features | |
| S Awc Integration: | The manual covers the integration of the S-AWC system with both transmission types for optimal traction and handling. |
| Fluid Specifications | |
| Manual Transmission Fluid: | Refer to manual for specific API GL-4/GL-5 specification and viscosity grade (e.g., SAE 75W-90). |
| Tc Sst Fluid: | Specific ATF (Automatic Transmission Fluid) or DCT (Dual Clutch Transmission) fluid required. Refer to manual for exact part number and specification. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 176.0 inches (4470 mm) |
| Width: | Approx. 71.3 inches (1811 mm) |
| Height: | Approx. 58.1 inches (1476 mm) |
| Wheelbase: | Approx. 104.3 inches (2650 mm) |
| Weights | |
| Curb Weight: | Approx. 3417 - 3593 lbs (1550 - 1630 kg) depending on transmission and trim |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test: | 5-Star (for 2008-2010 models, typically) |
| IIHS Moderate Overlap Front: | Good (for models tested) |
| Active Features | |
| Active Stability Control: | Active Stability Control (ASC), Active Traction Control (ATC) – integrated into S-AWC. |
| ABS: | Anti-lock Braking System (ABS) |
| Ebd: | Electronic Brakeforce Distribution (EBD) |
| Brake Assist: | Brake Assist (BA) |
| Passive Features | |
| Airbags: | Driver and front passenger airbags, side curtain airbags, front side airbags (standard/optional depending on trim). |
| Seatbelts: | 3-point front and rear seatbelts with pretensioners and force limiters. |
| Technology Features | |
| Infotainment | |
| Audio System: | Rockford Fosgate premium audio system often optional, with CD player, MP3 capability, and auxiliary input. |
| Navigation: | Optional factory navigation system. |
| Driver Assistance | |
| S Awc: | Super All-Wheel Control (S-AWC) system offers selectable modes (Tarmac, Gravel, Snow) for optimal handling. |
| Keyless Entry: | Keyless entry and ignition (Intelligent Key system) often available. |
| Connectivity | |
| Bluetooth: | Optional Bluetooth hands-free phone system. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 3,750 miles or 6 months, or 7,500 miles / 12 months under severe/normal driving conditions respectively (refer to manual for exact details). |
| Air Filter Replacement: | Every 15,000 - 30,000 miles or as needed based on driving environment. |
| Spark Plug Replacement: | Typically around 30,000 - 60,000 miles for iridium-tipped plugs (refer to manual for specific type and interval). |
| Timing Belt Chain: | The 4B11T engine uses a timing chain, which is generally considered maintenance-free for the life of the engine, but regular inspection for wear is recommended. |
| Fluid Specifications | |
| Engine Oil Type: | Synthetic SAE 0W-30 or 5W-30 API SN, ACEA C3 or A3/B4 compliant (check manual for exact API rating). |
| Coolant Type: | Long-life coolant (Green or Pink depending on region/spec) - refer to manual for Mitsubish specific P/N or equivalent. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. |
| Known Issues | |
| Turbocharger Wear: | Early models may exhibit some turbo lag or premature wear if not properly maintained, especially with aggressive driving or aftermarket modifications. Regular oil changes are critical. |
| Clutch Wear: | Aggressive driving can lead to faster clutch wear, especially on manual transmission models. |
| Tc Sst Transmission Issues: | Some TC-SST transmissions have reported issues with shuddering or premature clutch pack wear, often requiring specific software updates or fluid changes. The manual will detail diagnostic procedures. |
| Differential Service: | Proper maintenance of the center and rear differentials, including fluid changes, is crucial for the longevity of the S-AWC system. |
| Vehicle History | |
| Brand Heritage | |
| Motorsport Legacy: | The Mitsubishi Lancer Evolution lineage is deeply rooted in rally racing, with numerous WRC (World Rally Championship) victories shaping its performance DNA. |
| Model Evolution | |
| Generation Transition: | The Evo X represents a significant redesign from previous generations, moving to the Lancer platform and featuring the new 4B11T engine and advanced S-AWC system. |
| Production | |
| Production Period: | 2007-2015 (globally), with the specific manual covering the initial 2008-2010 model years. |
| Manufacturing Location: | Japan |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver 10Best: | While specific year recognition might vary, the Evo lineage is consistently lauded for its performance and handling capabilities, often appearing on 'best of' lists for its segment. |
| Motorsport Titles: | The Lancer Evolution has a storied history of winning multiple WRC Manufacturer's and Driver's Championships, which directly contributes to its prestige and technical reputation. |