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Mitsubishi Evolution X Evo 10 2008-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Years Covered: 2008, 2009, 2010 Generation Generation: 10th Generation Generation Code: CZ4A 👋 Introduction Market...
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Mitsubishi Evolution X Evo 10 2008-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo 10)
Model Code:
CZ4A
Years Covered:
2008, 2009, 2010
Generation
Generation:
10th Generation
Generation Code:
CZ4A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, Performance Drivers, DIY Mechanics
Competitive Analysis
Key Competitors:
Subaru WRX STI, Subaru Impreza WRX, Ford Focus RS (later generations), Volkswagen Golf R (later generations)
Key Features
Powertrain Emphasis:
Advanced All-Wheel Drive (S-AWC), Powerful Turbocharged Engine
Driving Dynamics:
Rally-bred handling, precise steering, sophisticated drivetrain control
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Secondary Focus:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
2000+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4B11T), Transmission (SST/Manual), Drivetrain (AYC/ACD)
Chassis:
Suspension, Steering, Brakes (ABS/Brembo)
Electrical:
Wiring Diagrams, ECU, Lighting, HVAC, Audio
Body:
Exterior Panels, Interior Trim, Doors, Glass
Procedures Included
Maintenance Procedures:
Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Turbocharger Service, Differential Service
Diagnostics:
Troubleshooting Flowcharts, DTC Codes (Diagnostic Trouble Codes), Sensor Testing
Specifications:
Torque Specs, Fluid Capacities, Component Clearances
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Capabilities:
Includes specific procedures for reading and interpreting diagnostic trouble codes (DTCs) using MUT-III or equivalent diagnostic tools.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
Inline-4, DOHC, 16-valve, Turbocharged, Intercooled
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower:
291 hp @ 6,000 rpm (US Market)
Torque:
300 lb-ft @ 3,500 rpm (US Market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
Engine Control Unit:
Mitsubishi Motors Multi-Vision Intelligent Tester (MUT-III) compatible ECU
🔧 Transmission
Standard
Transmission Type:
6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST)
Optional
Transmission Type:
5-speed Manual Transmission (for some markets/trims)
Features
Tc Sst Modes:
Normal, Sport, Super Sport
Tc Sst Fluid
Fluid Type:
Diamond ATF SP-IV RR or equivalent
📐 Dimensions
Exterior
Length:
179.5 inches (4560 mm)
Width:
71.3 inches (1810 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.4 inches (2650 mm)
Weights
Curb Weight:
Approx. 3,373 - 3,417 lbs (1530 - 1550 kg) depending on transmission
Gross Vehicle Weight Rating:
Approx. 4,575 lbs (2075 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (for applicable models/years)
IIHS Front Offset Crash Rating:
Good (for applicable models/years)
Active Features
Traction Control:
Active Stability Control (ASC) / Traction Control (TCL)
All Wheel Drive System:
Super All-Wheel Control (S-AWC) with ACD and AYC
Anti Lock Brakes:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA)
Passive Features
Airbags:
Frontal, Side-Impact, Curtain Airbags
Seatbelts:
Pretensioners with Force Limiters
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate Premium Audio System (optional on some trims)
Navigation:
Touchscreen Navigation System (optional)
Driver Assistance
Adaptive Cruise Control:
Not typically available on this generation.
Keyless Entry Start:
Keyless Operation System (KOS) with Push-Button Start
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming (optional)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (NGK Iridium)
Coolant Flush:
Every 30,000 miles or 24 months
Tc Sst Fluid Change:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SN or ILSAC GF-5 rated)
Engine Oil Capacity:
5.7 US quarts (5.4 liters) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Pink) or equivalent HOAT
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Wear:
Potential for piston ring land failure or connecting rod bearing wear under sustained high load/heat (especially with modifications). Regular oil changes and proper warm-up/cool-down are crucial.
Tc Sst Reliability:
Some early models experienced transmission control module (TCM) issues or clutch pack wear. Proper maintenance and avoiding aggressive driving in 'Normal' mode can help.
Rust Perforation:
Common with many vehicles of this era, especially in areas with road salt. Check wheel arches, rocker panels, and underbody.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars
Model Evolution
Design Philosophy:
Lancer Evolution X marked a significant redesign from its predecessors, moving to a more global platform and introducing new technologies.
Platform Change:
Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance.
Production
Production Years:
2007 - 2016 (Global)
Assembly Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive media for its exceptional handling, acceleration, and AWD system.
Ratings
Track Performance:
Highly regarded for its capability on both road and track, often compared favorably to more expensive sports cars.
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