🏷️ Basic Information

Make:

Mitsubishi

Model:

FD10, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG15, FG18, FG20, FG25, FG30, FG35A

Product Name:

Mitsubishi FD10 FD15 FD18 FD20 FD25 FD30 FD35A FG10 FG15 FG18 FG20 FG25 FG30 FG35A Forklift Trucks Workshop Service Repair Manual 99719-1140

Manual Part Number:

99719-11400

👋 Introduction

Category:

Industrial Material Handling Equipment

Competitors:

Toyota, Komatsu, Hyster, Yale, CAT

Reliability:

Mitsubishi forklifts are known for their robust construction and operational reliability in demanding environments.

Performance:

Designed for efficient material handling with a focus on operator comfort and productivity.

Manual Utility:

This workshop manual is the definitive guide for maintaining and repairing these specific Mitsubishi forklift models, offering in-depth technical guidance.

📋 Manual Details

Truck Series Covered:

FD Series (Internal Combustion Counterbalance Forklifts), FG Series (Internal Combustion Counterbalance Forklifts)

Estimated Page Count:

Extensive (typical workshop manuals for this class of equipment are 500+ pages)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Powertrain:

Engine (Diesel and LPG/Gasoline), Transmission (Hydrostatic and Torque Converter), Drive Axle, Differential

Hydraulics:

Hydraulic Pump, Control Valves, Cylinders (Lift, Tilt, Side-shift), Hydraulic System Schematics, Troubleshooting

Electrical:

Wiring Diagrams, Ignition System, Charging System, Starting System, Lighting, Instrument Panel, Safety Systems

Chassis And Frame:

Frame Construction, Steering System, Brake System (Service and Parking), Mast Assembly, Overhead Guard

Operator Controls And Safety:

Dashboard Layout, Lever Functions, Safety Interlocks, Operator Station

Maintenance:

Routine Inspections, Lubrication Schedules, Filter Replacements, Fluid Checks and Changes

Troubleshooting:

Diagnostic Flowcharts, Common Problem Identification, Symptom-based Diagnostics

Repair:

Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures

Overhaul:

Engine Rebuild, Transmission Rebuild, Hydraulic System Overhaul

Component Specifications:

Torque Specifications, Clearances, Pressure Settings

Depth:

Comprehensive: Covers routine maintenance to major component overhaul and diagnostics.

📊 Manual Specifications

File Type:

PDF

Quality:

High Resolution, Searchable Text, Printable Pages

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Types:

Diesel (e.g., Mitsubishi S4S, S4Q) and LPG/Gasoline (e.g., Mazda FE, Nissan H20 series - specific engines vary by model and region)

Power Output:

Varies by model and engine, typically ranging from 30HP to 70HP.

Fuel Type:

Diesel, LPG (Liquefied Petroleum Gas), Gasoline

Cooling Type:

Water-cooled

Emission Standards:

Varies by region and production year, often complying with EPA, EU, or other local standards.

🔧 Transmission

Transmission Type:

Automatic (Hydrostatic or Torque Converter with Power Shift)

Optional Types:

Less common for these industrial models, but some variations might exist.

Features:

Durable, designed for heavy-duty operation, provides smooth acceleration and directional control.

Fluid Type:

Refer to manual for specific ATF (Automatic Transmission Fluid) or hydraulic fluid specifications (e.g., Dexron III, ISO VG 32/46).

📐 Dimensions

Lift Capacity:

Models range from 1,000 kg (FD10) to 3,500 kg (FD35A/FG35A).

Mast Height:

Varies significantly based on mast type (e.g., 2-stage, 3-stage) and lowered/raised heights. Specifics are detailed in the manual.

Operating Weight:

Varies by model, typically between 2,000 kg and 4,500 kg.

Tire Type:

Pneumatic or Solid Rubber Tires

🛡️ Safety Features

Safety Standards:

Meets or exceeds relevant ANSI (American National Standards Institute) B56.1 and CSA (Canadian Standards Association) standards for industrial trucks.

Operator Presence System:

Standard on most models, disengages drive and hydraulic functions if the operator leaves the seat.

Braking System:

Hydraulic drum brakes or wet disc brakes, with an independent parking brake.

Overhead Guard:

Standard to protect the operator from falling loads.

Seatbelt:

Standard for operator safety.

💡 Technology Features

Operator Interface:

Basic dashboard with essential indicators: engine hour meter, fuel gauge, temperature gauge, oil pressure light, battery warning light.

Assistance Features:

Primarily mechanical systems. Advanced electronic aids are not typically featured on these older models.

🔧 Maintenance

Daily Checks:

Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks or damage, horn, lights, brakes.

Preventive Maintenance:

Oil and filter changes typically every 250-500 operating hours, air filter replacement, hydraulic filter replacement, transmission fluid change.

Engine Oil Type:

Refer to manual. Common recommendations include API CH-4 or CI-4 rated diesel engine oils (e.g., SAE 15W-40) or suitable gasoline/LPG oils.

Hydraulic Oil Type:

Refer to manual. Typically ISO VG 32 or VG 46 hydraulic oil.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio.

Common Wear Items:

Lift chains, mast rollers, fork wear, hydraulic hoses and seals, brake linings, engine mounts, exhaust system.

Transmission Issues:

Potential wear on torque converter, transmission pump, or hydrostatic components depending on usage and maintenance. Manual provides diagnostic procedures.

Engine Troubleshooting:

Common issues can include fuel system problems, cooling system leaks, or carbon buildup. Detailed engine diagnostics are provided.

📚 Vehicle History

Manufacturer:

Mitsubishi Heavy Industries, Ltd. (Forklift Division often integrated with UniCarriers Corporation over time).

Series Development:

The FD and FG series represent a long line of reliable and workhorse internal combustion forklifts from Mitsubishi, updated with advancements in engine technology, ergonomics, and safety features throughout their production.

Production Years:

These models likely span several years of production, common in the 1990s and early 2000s. Specific production year ranges are identified within the manual.

🏆 Awards & Recognition

Industry Standing:

Mitsubishi forklifts have consistently been recognized for their durability, productivity, and value in the material handling industry.

Reliability Ratings:

Generally high ratings for operational uptime and longevity when properly maintained.

Manufacturing Standards:

Manufactured under strict quality control processes adhering to ISO 9001 standards.