Chassis Systems:
Cooling System, Electrical System, Power Train, Clutches, Manual Transmission, Powershift Transmissions, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks
Engine Systems 4G15:
Service Specifications, Tightening Torques, Sealants, Special Tools, Inspection and Adjustment, Alternator and Ignition System, Timing Belt, Fuel System, Intake Manifold and Water Pump, Exhaust Manifold, Rocker Arms, Rocker Arm Shafts and Camshaft, Cylinder Head and Valves, Oil Pump and Oil Pan, Pistons and Connecting Rods, Crankshaft and Cylinder Block, Carburetor, Air Governor, Starter Motor, Alternator, Distributor
Engine Systems 4G63 4G64:
Service Specifications, Tightening Torque, Sealant, Special Tools, Engine Adjustment, Alternator and Ignition System, Spark Plug Cables, Timing Belt, Fuel System, Lubrication System, Cooling System, Intake Manifold, Exhaust Manifold and Water Pump, Rocker Arms and Camshaft, Cylinder Head and Valves, Front Case and Oil Pan, Piston and Connecting Rod, Crankshaft and Cylinder Block, Carburetor, Air Governor, Alternator, Starter Motor, Distributor
Lpg Systems:
Types of LP Gas, Structure and Function, Failure Actions, Troubleshooting, Disassembly and Reassembly, Inspection and Adjustment, CARB Tier 1 Emission Control System, Systems Operations, Subsystem Operating Principles, System Adjustments, S-15G Troubleshooting, Vacuum System Diagram and Wiring Schematics
Engine Specifics 4G15:
Timing Belt, Fuel System, Intake Manifold, Water Pump, Exhaust Manifold, Rocker Arms, Camshaft, Cylinder Head, Valves, Oil Pump, Oil Pan, Pistons, Connecting Rods, Crankshaft, Cylinder Block, Carburetor, Air Governor, Starter Motor, Alternator, Distributor.
Engine Specifics 4G63 4G64:
Timing Belt, Fuel System, Lubrication System, Cooling System, Intake Manifold, Exhaust Manifold, Water Pump, Rocker Arms, Camshaft, Cylinder Head, Valves, Front Case, Oil Pan, Pistons, Connecting Rods, Crankshaft, Cylinder Block, Carburetor, Air Governor, Starter Motor, Alternator, Distributor.
Electrical System Details:
Comprehensive coverage of the electrical system, including wiring schematics (especially for LPG), ignition system components, alternator, starter motor, and general electrical troubleshooting.
Hydraulic System Details:
Detailed breakdown of the hydraulic system, covering components, operation, maintenance, and troubleshooting for lift and tilt functions.
Mast And Forks Details:
Specific section dedicated to the mast and forks, including maintenance, inspection, and potential repair procedures for these critical components.
Brake System Details:
Comprehensive information on the brake system, including troubleshooting, service specifications, and repair procedures for effective braking performance.
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections, adjustments
Repair:
Component disassembly, reassembly, overhaul procedures for engine, transmission, hydraulic, brake, and steering systems
Troubleshooting:
Diagnostic procedures, fault finding for all major systems including engine and LPG components
Technical Data:
Service specifications, tightening torques, sealants, special tools, wiring schematics (LPG)
Engine Repair 4G15:
Disassembly and reassembly of all major engine components, including cylinder head, pistons, crankshaft, and accessories like alternator and starter. Includes inspection, adjustment, and troubleshooting.
Engine Repair 4G63 4G64:
Detailed repair procedures for engine components, including cylinder head, piston, crankshaft, and associated systems like fuel, lubrication, and cooling. Also covers ignition and starting systems.
Lpg System Repair:
Specific procedures for disassembly, reassembly, inspection, and adjustment of LPG systems, including troubleshooting and emission control system operations.
Engine Tuning Lpg:
Specific procedures for LPG system adjustments and tuning for optimal performance and emissions, including CARB Tier 1 compliance.
Special Tools Usage:
The manual lists 'Special Tools' required for specific procedures, ensuring correct methods are used for repairs and adjustments.
Depth:
Comprehensive; covers general information, detailed repair procedures, specifications, and troubleshooting for major vehicle and engine systems. Suitable for professional technicians and experienced DIY users.
Diagnostic Capability:
High; includes detailed troubleshooting guides, diagnostic flowcharts, and specific repair instructions for complex systems, empowering users for in-depth problem-solving.
Engine Family:
Mitsubishi 4G15 Gasoline
Key Components Covered:
Cylinder Head, Valves, Pistons, Connecting Rods, Crankshaft, Camshaft, Carburetor, Fuel System, Ignition System, Lubrication System, Cooling System
Engine Maintenance 4G15:
Covers critical maintenance tasks such as timing belt replacement, valve adjustments, and carburetor tuning.
Engine Family:
Mitsubishi 4G63, 4G64 Gasoline
Key Components Covered:
Cylinder Head, Valves, Pistons, Connecting Rods, Crankshaft, Camshaft, Carburetor, Fuel System, Ignition System, Lubrication System, Cooling System
Engine Maintenance 4G63 4G64:
Includes detailed maintenance procedures for the 4G63 and 4G64 engines, such as ignition system checks, fuel system cleaning, and lubrication system servicing.
Fuel Types:
Gasoline, Liquefied Petroleum Gas (LPG)
Lpg Coverage:
Detailed supplement for LP Gas systems including structure, function, troubleshooting, and emission control systems.
Carburetor Coverage:
Detailed procedures for carburetor inspection, adjustment, and troubleshooting for both 4G15 and 4G63/4G64 engine variants.
Engine Performance Data:
While specific horsepower and torque figures are not provided in the product description, the manual includes 'Service Specifications' and 'Engine Adjustment' sections, which would contain this critical performance data for the 4G15, 4G63, and 4G64 engines.
Maintenance Coverage:
Manual includes sections on General Information and Service Data which typically contain recommended service intervals for various components and fluids. Specific intervals are not listed in the product description but are expected to be present within the manual.
Fluid Coverage:
The manual covers systems like Cooling System, Lubrication System, and Hydraulic System, implying detailed specifications for coolant, engine oil, hydraulic fluid, and transmission fluid would be included.
Fluid Capacities:
The 'Service Data' section for the chassis and 'Service Specifications' for the engines will contain detailed fluid capacities for all relevant systems (engine oil, coolant, hydraulic fluid, transmission fluid, brake fluid).
Troubleshooting Support:
The manual provides dedicated troubleshooting sections for both the chassis and the engines, aiding in the diagnosis and resolution of common issues.
Common Wear Items:
Based on the covered components, common wear items would include brake pads/shoes, clutch components (if manual transmission), hydraulic hoses and seals, engine belts, and spark plugs, all of which are detailed for maintenance and replacement.
Troubleshooting Approach:
Systematic troubleshooting guides are provided for all major systems, helping to identify root causes of malfunctions efficiently.
