Target User:
Maintenance technicians, service departments, fleet managers, and knowledgeable owner-operators.
Value Proposition:
Provides in-depth, factory-authorized information essential for accurate diagnosis, repair, and maintenance, reducing downtime and repair costs.
Diagnostic Tools:
Includes information on diagnostic procedures and potential fault codes specific to the FG10 series.
Diagrams And Illustrations:
Richly illustrated with detailed diagrams, schematics, and exploded views for clarity.
Engine:
Complete engine overhaul, troubleshooting, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control systems.
Transmission:
Automatic and manual transmission repair, overhaul, adjustments, hydraulic system, torque converter service.
Hydraulics:
Hydraulic pump, control valve, cylinders, hoses, fittings, filtration, troubleshooting, service procedures.
Electrical:
Complete wiring diagrams, starter motor, alternator, battery system, lighting system, control modules, sensors, troubleshooting.
Braking System:
Hydraulic brake system service, drum/disc brake repair, parking brake, bleeding procedures, component testing.
Steering System:
Power steering system repair, hydraulic steering components, linkage, adjustments.
Lift And Tilt Mechanism:
Mast assembly, lift cylinders, tilt cylinders, chains, fork carriage, safety checks, lubrication.
Chassis And Frame:
Frame inspection, bodywork repair, component mounting, counterweight information.
Operator Compartment:
Seating, controls, dashboard, safety guards, accessibility.
Preventive Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement intervals, fluid level checks.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon faults, diagnostic flowcharts, error code interpretation.
Component Removal And Installation:
Detailed instructions for removing, installing, and reassembling all major components.
Rebuild Procedures:
Comprehensive procedures for rebuilding engines, transmissions, hydraulic pumps, and cylinders.
Adjustments And Settings:
Precise instructions for adjusting brakes, clutch, parking brake, and hydraulic systems.
Safety Procedures:
Essential safety precautions for working on forklifts, lockout/tagout procedures, lifting and handling.
Depth:
Factory-level technical information for professional technicians and experienced mechanics.
Engine Type:
Internal Combustion Engine (Propane/LPG Fuelled)
Engine Model Variants:
Specific engine models are detailed within the manual, often dependent on regional configurations or upgrade options.
Horsepower:
Varies by specific engine installed, detailed specifications provided in manual.
Torque:
Varies by specific engine installed, detailed specifications provided in manual.
Carburetor Or Injection:
Details for specific fuel delivery systems are covered, typically carburetor-based for this era of equipment.
Cooling Method:
Liquid-cooled, with detailed radiator, fan, water pump, and thermostat service information.
Oil Type:
Specific API service classifications and viscosity grades are provided, often SAE 30 or 10W-30 for industrial applications.
Oil Capacity:
Exact oil capacities for the engine oil pan are detailed.
Transmission Type:
Automatic transmission with torque converter (e.g., 3-speed or 4-speed)
Optional Transmission:
Less common for this specific model, but manual may cover any variations.
Torque Converter Service:
Procedures for torque converter inspection, removal, and installation.
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) specifications (e.g., Dexron III or equivalent) are detailed.
Transmission Fluid Capacity:
Precise fluid capacity for the transmission and torque converter assembly is provided.
Shift Control Adjustment:
Adjustment procedures for shift linkage and controls.
Overall Length:
Specifications vary by configuration (with/without attachment), provided in detail.
Overall Width:
Specifications vary by configuration, provided in detail.
Mast Height Lowered:
Detailed specifications for various mast types (e.g., 2-stage, 3-stage).
Mast Height Raised:
Detailed specifications for various mast types (e.g., 2-stage, 3-stage).
Operating Weight:
Weight specifications for the forklift, often without attachments.
Load Capacity:
Rated load capacity of the FG10 model, typically 10,000 lbs (4500 kg) or similar, with load center details.
Ansi Compliance:
Information on compliance with relevant ANSI/ITSDF safety standards.
Operator Presence System:
Details on the OSE (Operator Sensing Equipment) and its function to prevent operation when the operator is absent.
Parking Brake Engagement:
Information on automatic or manual parking brake engagement features.
Overhead Guard:
Information on the structural integrity and design of the overhead guard.
Load Backrest Extension:
Details on the function and safety importance of the LBR.
Seatbelt:
Information regarding seatbelt installation and maintenance for operator safety.
Daily Checks:
Check fluid levels, tires, brakes, horn, lights, mast operation, and general appearance.
Weekly Checks:
Inspect hydraulic hoses, battery terminals, and check for leaks.
Monthly Checks:
Lubricate mast channels, inspect drive axle and steering linkage.
250 Hour Service:
Change engine oil and filter, inspect air filter, spark plugs, fuel filter, and perform transmission fluid check.
500 Hour Service:
In addition to 250-hour items, check and adjust brake clearance, inspect cooling system hoses and belts, and check hydraulic system for leaks.
1000 Hour Service:
In addition to 500-hour items, inspect and clean radiator, check and replace transmission filter, and perform more in-depth hydraulic system checks.
Engine Oil Specification:
Specific viscosity and API service rating as recommended by Mitsubishi for LPG engines (e.g., API SG or higher, SAE 30 or 10W-30).
Transmission Fluid Specification:
Dexron III or equivalent ATF.
Hydraulic Fluid Specification:
ISO VG 46 or similar hydraulic oil meeting specific performance standards.
Coolant Specification:
Ethylene glycol-based antifreeze mixture with a 50/50 concentration for freeze and corrosion protection.
Common Faults:
Hydraulic system leaks, worn mast rollers, brake system wear, starter motor issues, LPG system adjustments.
Troubleshooting Tips:
The manual provides detailed troubleshooting steps for these and other potential issues.
