Mitsubishi FG15 Forklift WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Truck Product Name: Mitsubishi FG15 Forklift Trucks WSM Service Manual Repair PDF Download 👋 Introduction Market Position Segment: Compact internal combustion...

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Type: Forklift

Vendor:

Sku: 81444

Tags: Cars FG15 Forklift Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FG15 Forklift Truck

Product Name:

Mitsubishi FG15 Forklift Trucks WSM Service Manual Repair PDF Download

👋 Introduction

Market Position

Segment:

Compact internal combustion (IC) engine forklift trucks, commonly used in warehousing, distribution, and light manufacturing.

Competitive Analysis

Competitors:

Competes with similar models from brands like Toyota, Komatsu, Nissan (now UniCarriers), and Yale.

Key Features

Vehicle Design:

Designed for operator comfort, durability, and reliable material handling in demanding environments.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

Mitsubishi FG15 Forklift Truck Series

Page Count

Estimated Page Count:

Comprehensive (exact count not specified in product description, but implied to be extensive for a WSM)

Manual Type

Type:

Workshop Service Manual (WSM) / Repair Manual

Language

Language:

English (Assumed based on product description wording and typical market)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (fuel system, ignition, cooling, lubrication, exhaust), Transmission (drive axle, power shuttle, hydraulic transmission components)

Chassis:

Steering system, Braking system (hydraulic, parking brake), Suspension, Hydraulic system (lift, tilt, steer functions), Mast assembly

Electrical:

Wiring diagrams, Lighting, Starting and charging system, Instrument panel, Safety interlocks

Powertrain Details:

Engine mechanicals (pistons, rings, valves, bearings), fuel injection/carburetion, ignition timing, exhaust system backpressure, cooling fan operation, lubrication pump function.

Transmission Details:

Torque converter, transmission pump, valve body operation, gear sets, drive shafts, axle lubrication, shift control linkage.

Hydraulic System Details:

Hydraulic pump specifications and testing, cylinder seals and repair, valve spool operation, hydraulic reservoir and filter maintenance, hose routing and pressure testing.

Mast And Carriage Details:

Mast roller adjustment, tilt cylinder repair, side shifter maintenance, fork inspection and replacement, load chain inspection and adjustment.

Steering System Details:

Steering axle components, tie rod ends, hydraulic steering cylinder, steering valve operation, alignment procedures.

Braking System Details:

Brake shoe/pad replacement, drum/rotor inspection, master cylinder repair, brake pedal linkage, parking brake mechanism, hydraulic fluid bleeding.

Procedures Included

Maintenance:

Scheduled maintenance, Lubrication charts, Fluid checks and replacements, Filter replacements, Battery maintenance

Repair:

Engine overhaul, Transmission repair, Hydraulic component overhaul, Brake system repair, Steering system repair, Mast and fork repair, Electrical component replacement

Troubleshooting:

Diagnostic procedures for common issues, Fault finding charts, Electrical troubleshooting using diagrams, Hydraulic system diagnostics

Engine Diagnostics:

Compression testing, leak-down testing, fuel pressure testing, ignition system troubleshooting, exhaust gas analysis.

Transmission Diagnostics:

Shift quality issues, fluid pressure testing, component testing (e.g., clutches, torque converter).

Hydraulic Diagnostics:

Pressure and flow testing of individual hydraulic circuits (lift, tilt, steer), leak detection, filter monitoring.

Electrical Diagnostics:

Voltage drop testing, continuity testing, troubleshooting starter, alternator, and control circuits using wiring diagrams.

Chassis Maintenance:

Wheel bearing lubrication, tire pressure checks, steering alignment, chassis lubrication points.

Technical Depth

Depth:

In-depth professional quality, covering diagnostics, disassembly, assembly, specifications, and troubleshooting for all major systems.

Engine Rebuild:

Detailed procedures for engine disassembly, cleaning, inspection, measurement, component replacement (bearings, seals, gaskets), and reassembly with torque specifications.

Transmission Rebuild:

Procedures for complete transmission overhaul, including clutch pack replacement, seal kits, valve body repair, and pump calibration.

Hydraulic Component Rebuild:

Step-by-step guides for rebuilding hydraulic pumps, cylinders, and control valves, including seal kits and component specifications.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, designed for clear viewing and printing.

Searchability:

Likely searchable text within the PDF, allowing for quick navigation to specific topics.

Print Quality

Printability:

Printable, allowing for physical copies for workshop use.

Diagram Clarity:

High clarity of technical drawings, schematics, and illustrations for accurate repair and maintenance.

Binding Type

Digital Binding:

N/A (Digital download)

Paper Type

Digital Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Internal Combustion (IC) Engine (Specific model/type not detailed in product info, but likely a reputable industrial gasoline/LPG or diesel engine)

Engine Displacement:

Typically in the 2.0L - 2.5L range for engines used in this class of forklift.

Performance

Lifting Capacity:

Up to approximately 1.5-ton (3000-3500 lbs) lifting capacity (typical for FG15 designation)

Engine Horsepower:

Estimated 40-60 HP range, suitable for its lifting capacity and operational needs.

Engine Torque:

Sufficient torque for load lifting and gradeability, specific figures vary by engine.

Fuel System

Fuel Type:

Likely Gasoline/LPG (Liquefied Petroleum Gas) or Diesel, depending on the specific variant. Product info doesn't specify fuel.

🔧 Transmission

Standard

Transmission Type:

Automatic/Hydrostatic/Power Shift (common for industrial forklifts of this class, specific type not detailed)

Optional

Optional Features:

N/A (Product information is limited)

Features

Drive System:

Rear-wheel steer, typically front-wheel drive for stability and traction.

📐 Dimensions

Exterior

Overall Length:

Varies by mast and carriage configuration; typically compact for maneuverability.

Turning Radius:

Designed for tight turning radii for indoor and outdoor use.

Weights

Operating Weight:

Typically in the range of 2500-3000 kg (5500-6600 lbs) depending on configuration.

🛡️ Safety Features

Ratings

Industry Standards:

Adheres to relevant ANSI/UL safety standards for forklift operation and construction.

Active Features

Operator Awareness:

Features such as operator presence systems, audible alarms, and visibility enhancements.

Passive Features

Operator Protection:

Overhead guard (Forks Guard), seat belts, sturdy chassis and mast construction.

💡 Technology Features

Infotainment

Operator Interface:

Basic instrument cluster including fuel gauge, hour meter, temperature gauge, and warning lights.

Driver Assistance

Operational Aids:

Operator presence system (seat switch), inclinometer (on some models for stability indication).

Connectivity

Diagnostics:

On-board diagnostics (OBD) for engine management (if applicable), and access to hydraulic system pressure points for testing.

🔧 Maintenance

Service Intervals

Daily Checks:

Fluid levels (engine oil, hydraulic fluid, coolant, brake fluid), tire condition, lift system operation, horn, lights.

Scheduled Maintenance:

Engine oil and filter change (e.g., every 250-500 operating hours), transmission fluid service, hydraulic filter replacement, brake inspection.

Fluid Specifications

Engine Oil Type:

API CG-4 or CI-4 rated diesel engine oil (e.g., SAE 15W-40) or equivalent for gasoline/LPG engines. Specific grade will be in the manual.

Hydraulic Fluid Type:

ISO VG 32 or VG 46 hydraulic oil, or manufacturer-specified fluid. Manual will provide exact specification.

Transmission Fluid Type:

Specific automatic transmission fluid (ATF) or power shift fluid as recommended by Mitsubishi. Manual will specify exact type and capacity.

Coolant Type:

Ethylene glycol based antifreeze/coolant (e.g., 50/50 mix with distilled water). Manual will specify type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and capacity.

Known Issues

Common Wear Parts:

Fork wear, hydraulic hose leaks, mast chain stretch, brake pad wear, engine cooling system components.

Electrical Problems:

Wiring harness chafing, sensor failures, starter/alternator issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Forklift:

Mitsubishi Heavy Industries (MHI) has a long history of manufacturing robust and reliable industrial equipment, including forklifts.

Model Evolution

Fg Series:

The FG series represents Mitsubishi's line of IC engine forklifts, known for their versatility and performance.

Fg Series Revisions:

The FG15 has likely seen various updates and improvements over its production lifespan, focusing on efficiency, ergonomics, and emissions.

Production

Manufacturing Origin:

Likely manufactured in Japan or other global facilities by Mitsubishi.