🏷️ Basic Information

Make:

Mitsubishi Forklift Trucks

Model:

FG15

Model Series:

FG Series

Vehicle Type:

Internal Combustion Counterbalance Forklift Truck

Product Code Reference:

FG15-SMRM

👋 Introduction

Brand Standing:

Mitsubishi Forklift Trucks is a globally recognized manufacturer known for reliable and robust material handling equipment.

Industry Comparison:

Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, and Komatsu, offering comparable performance and durability.

Product Focus:

The FG15 is designed for efficient and reliable operation in various industrial environments, emphasizing durability and operator comfort.

Utility Statement:

This manual serves as an indispensable resource for maintaining the optimal performance and longevity of the Mitsubishi FG15 forklift.

📋 Manual Details

Coverage Scope:

Comprehensive service and repair information for the Mitsubishi FG15 forklift truck.

Estimated Page Count:

Variable (typically 500-1500 pages for a complete service manual, but exact count not provided in description)

Manual Classification:

Service and Repair Manual

Language:

Likely English, based on common industry practice for manuals sold globally. Specific language confirmation may be needed.

Product Format:

Digital (PDF) or Printed. Description implies a purchasable product, typical for both formats.

📖 Manual Coverage

Powertrain:

Engine (maintenance, troubleshooting, overhaul), transmission (maintenance, troubleshooting, repair), drive axle (maintenance, repair).

Hydraulics:

Hydraulic pump, control valve, cylinders (lift, tilt, side-shift), hoses, and related components. Troubleshooting and repair procedures.

Electrical System:

Starting and charging systems, ignition system, lighting, sensors, wiring diagrams, diagnostic trouble codes (DTCs), and electronic control unit (ECU) related repairs.

Chassis And Steering:

Steering system (hydraulic power steering), braking system (hydraulic, parking brake), chassis components, and suspension.

Operator Compartment:

Dashboard, controls, seating, safety features, and overhead guard.

Safety Systems:

Operator presence system, seat belts, warning lights, and audible alarms.

Maintenance Procedures:

Regular maintenance schedules, fluid checks and changes, filter replacements, lubrication points, and component inspections.

Diagnostic Procedures:

Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, and component testing methods.

Repair Procedures:

Step-by-step instructions for disassembly, repair, reassembly, and adjustment of all major systems and components.

Overhaul Procedures:

Detailed instructions for complete engine, transmission, and hydraulic system overhauls.

Technical Adjustments:

Precise adjustments for engine parameters, hydraulic pressures, and brake systems.

Depth Of Information:

Advanced diagnostics, complete component rebuilds, and detailed technical specifications.

Target Audience:

Professional technicians, mechanics, service engineers, and experienced DIY operators.

📊 Manual Specifications

Digital Format Details:

Searchable PDF, allowing quick access to information. May include high-resolution diagrams and schematics.

Print Format Details:

Professionally printed with clear diagrams, illustrations, and text. Often bound for durability.

Print Binding:

Likely spiral-bound or perfect-bound for ease of use and lay-flat functionality in a workshop environment.

Print Paper Quality:

Durable, high-quality paper designed to withstand use in industrial settings.

⚙️ Engine Specifications

Engine Make Model:

Typically equipped with a reliable industrial gasoline (LPG) engine. Specific model depends on the exact FG15 variant and region (e.g., Mitsubishi 4G-series, or a rebadged industrial engine from a major automotive supplier like Mazda or Nissan for certain markets).

Engine Type:

4-cylinder, 4-stroke, spark-ignition internal combustion engine.

Gross Horsepower:

Estimated 35-50 HP (depending on exact engine and load conditions).

Peak Torque:

Estimated 60-80 lb-ft (depending on exact engine).

Fuel Type:

Gasoline (G) or Liquefied Petroleum Gas (LPG) or Dual Fuel (DF) capable.

Fuel Delivery:

Carburetor or Electronic Fuel Injection (EFI), depending on the specific engine and model year.

Cooling System Type:

Water-cooled via radiator and fan.

🔧 Transmission

Transmission Type:

Automatic transmission, typically a torque converter type with hydrostatic power steering.

Transmission Options:

Less common for this class, but potential variations may exist for specific industrial applications.

Gear Selection:

Forward, Neutral, Reverse (3-speed or 2-speed automatic).

Transmission Fluid Type:

Requires specific Automatic Transmission Fluid (ATF), e.g., Dexron III or equivalent. Consult manual for exact specification.

📐 Dimensions

Mast Height Lowered:

Varies by mast type, typically 1900-2100 mm (75-83 inches).

Mast Height Raised:

Varies by mast type and carriage height, typically 3000-4500 mm (118-177 inches).

Fork Length:

Standard 1070 mm (42 inches) or 1220 mm (48 inches).

Operating Weight:

Approximately 3000-3500 kg (6600-7700 lbs) with standard configuration and operator.

Load Capacity:

Rated for 1500 kg (3300 lbs) at a 500 mm (20 inch) load center.

Fork Spread Adjustable:

Yes, standard adjustable fork positioner or manual adjustment.

🛡️ Safety Features

Rollover Protection:

Includes a certified Overhead Guard (OHG) for operator protection against falling loads. May meet specific industrial safety standards (e.g., ANSI B56.1).

Operator Presence System:

Standard feature that disengages drive and hydraulic functions if the operator leaves the seat.

Parking Brake:

Mechanical parking brake for secure stationary operation.

Seat Belt:

Standard seat belt for operator restraint.

Lighting:

Front and rear work lights, turn signals, and brake lights for visibility.

💡 Technology Features

Operator Interface:

Basic instrumentation: Fuel gauge, hour meter, engine temperature gauge, oil pressure warning light, battery charge warning light, parking brake indicator.

Operator Aid Features:

Operator Presence System, audible horn, mirrors for rear visibility.

Telematics Capability:

Modern versions may offer telematics options for fleet management (e.g., hour tracking, fault codes, location data), but basic FG15 models typically do not have advanced built-in connectivity.

🔧 Maintenance

Engine Oil Change Interval:

Typically every 250-500 operating hours or annually, whichever comes first. Specific interval found in the manual.

Hydraulic Fluid Change Interval:

Typically every 1000-2000 operating hours or every two years. Specific interval found in the manual.

Air Filter Replacement Interval:

Inspect frequently, replace as needed or every 500-1000 operating hours. Consult manual for precise recommendation based on operating environment.

Engine Oil Type:

API Service Classification CD or CE, SAE 15W-40 or 10W-30 depending on climate. Consult manual for exact viscosity and specification.

Hydraulic Fluid Type:

ISO VG 32 or 46 hydraulic oil. Consult manual for specific Mitsubishi recommendation.

Coolant Type:

Ethylene glycol-based antifreeze/coolant mixture with a 50/50 ratio of antifreeze to water.

Common Wear Items:

Tire wear, brake pad/shoe wear, hydraulic hose degradation, fork wear, mast roller wear.

Powertrain Common Issues:

Occasional issues with fuel delivery systems (carburetor/injectors), ignition components, or transmission solenoids in high-hour units. Regular maintenance mitigates most issues.

Hydraulic System Common Issues:

Leaks from hoses or seals, loss of hydraulic pressure due to pump wear or valve issues, or slow hydraulic functions.

📚 Vehicle History

Manufacturer Origin:

Mitsubishi Forklift Trucks is a division of Mitsubishi Heavy Industries, with a long history in manufacturing industrial equipment.

Fg Series Development:

The FG series represents Mitsubishi's line of reliable internal combustion engine forklifts, continuously updated with improved ergonomics, safety features, and emissions control.

Manufacturing Locations:

Produced in various global manufacturing facilities, including those in the USA, Europe, and Asia, depending on the target market.

🏆 Awards & Recognition

Industry Awards:

Mitsubishi forklifts are generally well-regarded for their reliability and value, though specific awards for the FG15 model might vary by region and year.

Durability Reputation:

Consistently rated highly for durability and long service life in demanding industrial applications.

Safety Compliance:

Designed to meet or exceed relevant safety standards such as ANSI/ITSDF B56.1 for industrial forklifts.