Industry Segment:
Industrial and Material Handling Equipment
Target User:
Forklift technicians, maintenance departments, fleet managers, and owner-operators.
Value Proposition:
Provides essential technical data to maintain and repair a specific range of Mitsubishi forklifts, reducing downtime and service costs.
Completeness:
Comprehensive coverage for multiple models, ensuring broad applicability for fleet owners.
Diagnostic Focus:
Emphasis on troubleshooting and repair procedures, critical for operational readiness.
Product Name:
Mitsubishi FG15N FG18N FG20CN FG20N FG25N FG30N FG35N Gasoline LPG Forklift Truck Complete Workshop Service Repair Manual
Primary Coverage:
Workshop Service and Repair
Page Count:
Not specified in provided product description, but implied to be comprehensive.
Manual Type:
Complete Workshop Service Repair Manual
Language:
English (standard for most comprehensive service manuals of this type, though not explicitly stated in snippet).
Format:
Downloadable Manual (Digital PDF implied)
Engine Service:
Detailed diagnostics, disassembly, assembly, repair, and overhaul of gasoline and LPG engines used in these models.
Transmission Service:
Coverage of automatic transmissions, including troubleshooting, repair, and maintenance procedures.
Hydraulic System Service:
In-depth information on hydraulic pumps, control valves, cylinders, hoses, and troubleshooting for lifting and steering systems.
Electrical System Service:
Wiring diagrams, component testing, troubleshooting of starting, charging, lighting, and control circuits.
Brake System Service:
Repair and maintenance of drum or disc brakes, including adjustment, component replacement, and troubleshooting.
Steering System Service:
Service and repair of steering gears, linkages, and power steering components.
Cooling System Service:
Maintenance and repair of radiator, fan, water pump, and thermostat for optimal engine temperature.
Fuel System Service:
Service for gasoline and LPG fuel delivery systems, including carburetors/injectors and gas regulators.
Chassis And Frame Service:
Information on frame inspection, repairs, and associated chassis components.
Mast And Fork Assembly Service:
Maintenance, repair, and inspection of the mast, lift chains, rollers, and fork carriage.
Routine Maintenance:
Oil changes, filter replacements, lubrication, battery checks, tire pressure, and general inspections.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Component Overhaul:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components.
Adjustment Procedures:
Step-by-step guides for adjusting brakes, clutch, parking brake, and engine components.
Installation And Replacement:
Procedures for replacing worn or damaged parts and installing new components.
Torque Specifications:
Critical torque values for fasteners across all major systems for proper assembly.
Depth Level:
Comprehensive; covers from basic maintenance to in-depth diagnostics and complete component rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, fault code interpretation (if applicable to model generation), and component testing methods.
Repair Scope:
Full repair and overhaul of engine, transmission, hydraulic, and electrical systems.
Engine Type:
Gasoline and LPG (Liquid Propane Gas) fueled internal combustion engines.
Specific Engine Families:
Likely utilizes engines from reputable manufacturers known for industrial applications, such as Mazda, Nissan, or Mitsubishi's own industrial engine lines (e.g., G4, 4G6 series variants, or similar industrial variants). Exact engine models vary by specific forklift sub-model and regional configuration.
Power Output:
Power output varies by model capacity (e.g., FG15N typically around 40-50 HP, FG35N upwards of 60-70 HP). Specific horsepower and torque figures are detailed within the manual.
Fuel Delivery:
Fuel injection or carburetor systems for gasoline, and a regulated LPG fuel system with vaporizers and mixers for LPG models.
Lpg Componentry:
Detailed procedures for servicing LPG regulators, mixers, and associated piping.
Lift Capacity Range:
From 1,500 kg (FG15N) to 3,500 kg (FG35N), dependent on specific model designation.
Mast Height Options:
Various mast configurations are available (e.g., 2-stage, 3-stage duplex/triplex) with different lowered and raised heights, detailed in the manual for each sub-model.
Operating Weight:
Varies significantly by model and configuration, typically ranging from 2,500 kg to 4,500 kg. Precise figures are model-specific.
Operator Controls:
Basic and functional operator console with levers for lift, tilt, and side-shift, as well as transmission selection and dashboard indicators.
Instrument Cluster:
Includes indicators for engine temperature, oil pressure, battery charge, fuel level, hour meter, and warning lights.
Diagnostic Ports:
May include diagnostic ports for electronic control units (if equipped) or basic electrical system testing points.
Engine Oil Change:
Typically every 250-500 operating hours, or annually, depending on operating conditions. Precise interval found in manual.
Transmission Fluid Change:
Typically every 1000-2000 operating hours, or as specified by the manual.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, or as specified by the manual.
Air Filter Replacement:
Inspect every 250 hours, replace as needed or at least annually. More frequent replacement may be necessary in dusty environments.
Engine Oil Type:
API Service Classification CF or CF-2, SAE 30W or 10W-30 depending on ambient temperature. Specific viscosity and API rating detailed in manual.
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic oil, or specific Mitsubishi recommended fluid. Check manual for exact specification and temperature range suitability.
Common Wear Items:
Mast rollers, lift chains, hydraulic cylinder seals, brake shoes/pads, engine mounts, and transmission seals.
Common Faults:
Erratic hydraulic operation due to worn pump or valves, transmission slippage, engine performance issues related to fuel or ignition systems, and electrical connector corrosion.
Manufacturer:
Mitsubishi Heavy Industries (MHI) and its forklift division, now part of Mitsubishi Logisnext.
Series Lineage:
The FG series represents a long-standing line of reliable internal combustion engine forklifts, continually updated with technological advancements.
Production Era:
These specific models (FG15N, FG18N, etc.) generally span production years from the late 1990s through the 2000s, with potential overlaps into earlier and later periods depending on specific market introductions and updates.
