Market Segment:
Industrial forklift trucks, designed for material handling in warehouses, factories, and logistics operations.
Competitors:
Toyota, Komatsu, Hyster, Yale, Caterpillar, Nissan Forklifts.
Durability:
Known for robust construction and reliability in demanding work environments.
Operator Comfort:
Ergonomic design, adjustable seating, and intuitive controls for operator efficiency.
Performance:
Efficient power delivery and lifting capabilities for various load capacities.
Engine System:
Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system (if applicable), emission controls.
Transmission System:
Transmission repair, adjustments, hydraulic system, torque converter, clutch assembly (if applicable), gear shift mechanisms.
Hydraulic System:
Hydraulic pump, control valves, cylinders, hoses, fluid specifications, troubleshooting, repair of lift and tilt functions.
Steering System:
Steering column, linkage, hydraulic power steering components, adjustments, and repair.
Braking System:
Brake system overhaul, drum/disc brake components, hydraulic lines, master cylinder, parking brake mechanism.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system, instrument panel, sensors, troubleshooting electrical faults.
Chassis And Frame:
Frame inspection, repairs, mounting points, counterweight details.
Mast And Forks:
Mast assembly, lift chains, rollers, side shift mechanism (if equipped), fork inspections, and replacement.
Preventive Maintenance:
Scheduled maintenance tasks, lubrication points, filter replacement intervals, safety checks.
Troubleshooting:
Diagnostic charts, common problem identification, step-by-step troubleshooting procedures for various systems.
Disassembly And Assembly:
Detailed instructions for removing, inspecting, repairing, and reassembling major components and sub-assemblies.
Adjustments:
Precise procedures for adjusting brakes, clutches, linkages, hydraulic pressures, and safety mechanisms.
Rebuilding Procedures:
Comprehensive instructions for rebuilding engines, transmissions, hydraulic pumps, and cylinders.
Depth:
In-depth, professional quality, covering everything from basic maintenance to complete overhauls and diagnostics.
Component Illustrations:
Detailed exploded views and diagrams of all major components and systems for clear identification and assembly/disassembly guidance.
Torque Specifications:
Precise torque values for all critical fasteners across various systems.
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, suitable for printing clear diagrams and text.
Binding Type:
Digital Download (No physical binding)
Paper Type:
Digital (Not applicable to physical paper)
Searchable Text:
PDF format typically allows for text searching, greatly enhancing usability for technicians.
Engine Type:
Internal Combustion (Likely LPG or Gasoline, specific model details required for confirmation)
Power Output:
Variable based on specific engine option for the FG20 model. Consult manual for precise figures.
Torque Output:
Variable based on specific engine option for the FG20 model. Consult manual for precise figures.
Fuel Type:
Propane (LPG) or Gasoline (Petrol)
Fuel Delivery:
Carbureted or Fuel Injection (Model dependent)
Cooling Method:
Water-cooled (Radiator, fan, coolant)
Oil Type:
Refer to manual for specific SAE viscosity grade and API service classification (e.g., SAE 10W-30 API CF or equivalent).
Piston Ring Gap:
Specific clearance values provided in the manual for engine rebuilds.
Valve Lash Adjustment:
Precise adjustment specifications for intake and exhaust valves.
Overall Length:
Varies by mast configuration and attachments. Refer to specific model data sheet or manual.
Overall Width:
Varies by mast configuration and attachments. Refer to specific model data sheet or manual.
Mast Height Lowered:
Key dimension for operational clearance. Specific values vary by mast type (e.g., 2-stage, 3-stage).
Mast Height Elevated:
Maximum lifting height, crucial for overhead clearance. Specific values vary by mast type.
Operating Weight:
Total weight of the forklift, including battery (if electric) or fluids. Specific weight not provided, consult manual.
Load Capacity:
Rated lifting capacity at a specified load center. Typically around 2000 kg (4500 lbs) for an FG20 model.
Safety Standards:
Adherence to ANSI B56.1 standards for industrial trucks.
Braking System Safety:
Effective service brakes, independent parking brake.
Stability Systems:
Design considerations for stable operation during lifting and maneuvering, including wheelbase and mast design.
Operator Presence System:
May include seat interlocks to prevent movement when operator is not seated.
Overhead Guard:
Standard feature to protect operator from falling objects.
Fork Protection:
Load backrest to prevent loads from shifting towards the operator.
Daily Checks:
Fluid levels, tire condition, brake operation, hydraulic leaks, safety devices, horn, lights.
Hourly Maintenance:
Lubrication of mast channels, lift chains, and other pivot points. Specific hours detailed in manual.
Filter Replacement Interval:
Engine oil filter, fuel filter, hydraulic filter replacement based on operating hours (e.g., every 250-500 hours). Consult manual for specifics.
Engine Oil Capacity:
Specific capacity in liters/quarts will be detailed in the manual for the particular engine installed.
Hydraulic Oil Type:
Specific hydraulic fluid type and viscosity (e.g., ISO VG 32 or VG 46) required. Consult manual for part numbers.
Transmission Fluid Capacity:
Specific capacity in liters/quarts will be detailed in the manual for the transmission assembly.
Common Wear Items:
Mast rollers, lift chains, tires, brake linings/pads, hydraulic hoses, and seals are common wear components requiring periodic inspection and replacement.
Overheating:
Can occur due to low coolant, blocked radiator fins, or faulty thermostat. Manual provides diagnostic steps.
Hydraulic System Issues:
Loss of lift power, slow operation, or leaks often related to pump wear, worn seals, or control valve issues.
Mitsubishi Heavy Industries:
Part of the vast Mitsubishi conglomerate, with a long history in heavy machinery and engineering.
Forklift Development:
Mitsubishi has continuously evolved its forklift line to improve efficiency, safety, and operator comfort.
Manufacturing Locations:
Global manufacturing presence, often in Japan and other key industrial regions.
