Market Segment:
Medium-duty internal combustion engine (ICE) counterbalanced forklift trucks.
Key Competitors:
Toyota, Komatsu, Yale, Hyster, Clark, Nissan Forklift.
Target Audience:
Forklift maintenance technicians, mechanics, fleet managers, and knowledgeable end-users.
Primary Value Proposition:
Enables in-depth understanding and execution of repair, maintenance, and troubleshooting for Mitsubishi FG series forklifts, minimizing downtime and optimizing operational efficiency.
Covered Models:
FG20K MC, FG25K MC, FG30K MC, FG35K MC
Applicable Years:
Not specified, assumed to cover the primary production lifespan of these models.
Page Count:
Not specified in product description, but described as 'detailed file with clear step-by-step'.
Manual Type:
Service Repair Workshop Manual
Language:
Likely English, based on product description and common industry standards for this market.
Format:
Digital Download (PDF implied by 'detailed file')
Engine:
Diagnosis, repair, and maintenance of gasoline/LPG engines (specific engine models not detailed in description).
Transmission:
Repair, adjustment, and maintenance of the automatic transmission system.
Hydraulic System:
Covers maintenance, troubleshooting, and repair of the hydraulic lift and tilt system, including pumps, valves, cylinders, and hoses.
Electrical System:
Wiring diagrams, component testing, troubleshooting, and repair of the forklift's electrical system, including lighting, starting, charging, and instrument panel.
Braking System:
Service and repair procedures for the braking system, including adjustments and component replacement.
Steering System:
Maintenance and repair of the steering mechanism and associated components.
Chassis And Frame:
Inspection, repair, and maintenance of the forklift's structural components.
Mast Assembly:
Detailed procedures for mast maintenance, repair, and adjustment of rollers and chains.
Operator Compartment:
Procedures related to the operator's station, including controls, seat, and safety features.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and general inspection procedures.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common operational issues.
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, repair, and reassembly.
Transmission Rebuild:
Step-by-step guides for the complete disassembly, repair, and reassembly of the transmission.
Hydraulic Component Repair:
Procedures for repairing or replacing hydraulic pumps, motors, valves, and cylinders.
Electrical Diagnosis:
Methods for diagnosing electrical faults using wiring diagrams and test equipment.
Brake System Service:
Adjustments, bleeding, and replacement of brake components.
Mast Adjustment And Repair:
Procedures for aligning, adjusting, and repairing mast components and their related systems.
Safety System Checks:
Guidance on inspecting and maintaining safety features.
Depth Of Coverage:
Comprehensive, covering detailed repair and overhaul procedures suitable for professional technicians.
Diagnostic Information:
Includes diagnostic flowcharts and troubleshooting trees.
Torque Specifications:
Provides essential torque values for critical fasteners.
Special Tools:
Mentions or illustrates any special tools required for specific repair procedures.
Engine Type:
Internal Combustion (Gasoline/LPG), specific models not detailed but common engines for this class include Mitsubishi 4G series or similar industrial engines.
Displacement And Power:
Specifics vary by exact model and engine option, but typically in the 2.0-3.0L range with power output suitable for forklift operation.
Fuel Type:
Gasoline and LPG (Liquefied Petroleum Gas) dual-fuel capability is common for this series.
Cooling Method:
Liquid-cooled (radiator and fan).
Ignition Type:
Electronic ignition (CDI or similar).
Transmission Type:
Automatic Transmission (Torque Converter Type) is standard for these models.
Optional Transmissions:
Not typically offered in this series; automatic is the standard.
Transmission Fluid Type:
Requires specific Automatic Transmission Fluid (ATF), e.g., Dexron III or equivalent, consult manual for exact specification.
Transmission Control:
Hydraulic control via a shift lever.
Lift Capacity:
2000 kg (FG20K MC), 2500 kg (FG25K MC), 3000 kg (FG30K MC), 3500 kg (FG35K MC) at standard load center (e.g., 500mm).
Mast Type:
Various mast configurations available (e.g., Duplex, Triplex), specifying lifted height, lowered height, and free lift.
Operating Weight:
Varies by model and configuration, typically ranging from 3500 kg to 4500 kg.
Tire Size:
Standard pneumatic or solid tire sizes, specific to model and configuration.
Safety Standards:
Designed to meet relevant industry safety standards (e.g., ANSI B56.1).
Operator Presence System:
Typically includes an operator presence system that inhibits travel and lift when the operator is not seated.
Overhead Guard:
Standard robust overhead guard for operator protection.
Seatbelt:
Equipped with seat belts for operator safety.
Engine Oil Change:
Typically every 250-500 operating hours, or annually, depending on operating conditions. Consult manual for exact interval.
Transmission Fluid Change:
Usually around 1000-2000 operating hours, or as per manual recommendations.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, dependent on usage and filtration.
Engine Oil Grade:
SAE 10W-30 or 15W-40 for most gasoline/LPG industrial engines, check manual for specific OEM recommendation.
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic oil, check manual for specific viscosity and additive requirements.
Common Wear Items:
Lift chains, mast rollers, brake pads/shoes, hydraulic hoses, engine belts, and filtration elements are common wear items.
Troubleshooting Hints:
Erratic hydraulic lift, transmission slipping, engine misfires, and brake fade are typical issues requiring diagnostic attention covered in the manual.
Grease Type:
Lithium-based multi-purpose grease for lubrication points.
