Mitsubishi FG30 Forklift Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FG30 Type: Forklift Truck Product Category: Service Manual Codes Model Code: FG30 👋 Introduction Market Position Application: Designed for demanding industrial and warehouse...

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Type: Forklift

Vendor:

Sku: 468022

Tags: Cars FG30 Forklift Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Type:

Forklift Truck

Product Category:

Service Manual

Codes

Model Code:

👋 Introduction

Market Position

Application:

Designed for demanding industrial and warehouse environments

Competitive Analysis

Segment:

3-ton class pneumatic tire forklift

Key Features

Durability:

Known for robust construction and reliability in tough conditions

Operator Comfort:

Focus on ergonomic design for operator efficiency and comfort

Serviceability:

Designed for ease of access to major components for maintenance and repair

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Service

Intended Audience:

Professional Technicians

Page Count

Estimated Pages:

300-500

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul procedures for gasoline/LPG engines

Powertrain:

Transmission (torque converter, gearbox), drive axle, and driveshaft

Hydraulic System:

Pump, valves, cylinders (lift, tilt, steer), filters, and fluid specifications

Braking System:

Service and repair of drum or disc brakes, master cylinder, and brake lines

Steering System:

Hydraulic power steering system components and adjustments

Electrical System:

Wiring diagrams, starter, alternator, ignition system, lighting, and instrumentation

Chassis And Frame:

Frame inspection, welding procedures, and component mounting

Operator Compartment:

Controls, seat, safety features, and dashboard

Mast And Attachments:

Lift mast assembly, forks, side shifter (if equipped), and lubrication points

Procedures Included

Maintenance:

Scheduled maintenance, lubrication charts, fluid changes, filter replacements

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, common failure analysis

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Complete engine, transmission, and hydraulic system overhaul procedures

Adjustments:

Valve adjustments, brake adjustments, steering system adjustments

Inspection:

Pre-operation checks, periodic inspections, safety checks

Component Replacement:

Detailed instructions for replacing individual parts and sub-assemblies

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete rebuilds and advanced diagnostics

Special Features:

Torque specifications, clearances, timing procedures, hydraulic pressures

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution digital scans suitable for printing

Binding Type

Binding For Download:

N/A (Digital Download)

Paper Type

Paper Type For Download:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Internal Combustion Engine (Gasoline/LPG variant)

Engine Type Details

Fuel Type:

Gasoline or Liquid Propane Gas (LPG)

Performance

Displacement:

Typically 2.0L - 3.0L (specific to engine variant, e.g., Nissan K21/K25 or similar)

Horsepower:

Estimated 40-60 HP (varies with exact engine model and tuning)

Torque:

Moderate torque output suitable for lifting applications

Fuel System

Fuel Delivery:

Carbureted or Electronic Fuel Injection (EFI) depending on model year and engine

Ignition System

Type:

Distributorless Ignition System (DIS) or Distributor-type ignition

Cooling System

Type:

Liquid-cooled (radiator, fan, water pump)

Emission Control

Features:

Catalytic converter (for LPG/gasoline), exhaust gas recirculation (EGR) as per emissions standards

🔧 Transmission

Standard

Type:

Automatic Transmission (Torque Converter)

Gears:

Typically 1-speed forward, 1-speed reverse, or 2-speed forward, 1-speed reverse

Features

Control:

Manual shift lever with integrated inching pedal functionality

Fluid Type

Transmission Fluid:

ATF Type T-III/T-IV or equivalent (refer to manual for exact specification)

Capacity

Transmission Fluid Capacity:

Approximately 4-7 liters (check manual for exact)

📐 Dimensions

Exterior

Lift Capacity:

3000 kg (approximately 6,500 lbs) at 500mm load center

Mast Height Lowered:

Typically around 2,000 - 2,300 mm (depends on mast type)

Mast Height Raised:

3,000 - 6,000 mm (varies with mast configuration, e.g., Duplex, Triplex)

Fork Length:

Typically 1070 mm or 1220 mm

Weights

Operating Weight:

Approximately 4,000 - 4,500 kg (curb weight)

Axle Load Laden Drive:

Exceeds 13,000 kg (spec varies significantly with load)

Axle Load Laden Lift:

Exceeds 9,000 kg (spec varies significantly with load)

🛡️ Safety Features

Ratings

Classification:

Industrial Truck Safety Standards (e.g., ANSI B56.1, ISO 3691)

Active Features

Braking:

Hydraulic service brakes, parking brake

Operator Presence System:

Often includes seat-actuated interlock to prevent travel/lift with no operator

Passive Features

Overhead Guard:

Standard heavy-duty overhead protective structure (OPS)

Load Backrest:

Integral load backrest to prevent falling loads

Seatbelt:

Typically fitted with a seatbelt for operator safety

Safety Procedures

Operation:

Manual provides guidance on safe operating practices and pre-operation checks

💡 Technology Features

Infotainment

Features:

Basic operator displays: Fuel gauge, engine temperature gauge, hour meter, warning lights

Driver Assistance

Features:

Limited driver assistance; focus on mechanical systems and operator input

Connectivity

Features:

No modern digital connectivity features

🔧 Maintenance

Service Intervals

Daily Checks:

Fluid levels, tire condition, brake operation, horn, lights, mast operation

500 Hour Service:

Engine oil and filter change, air filter check/replacement, fuel filter check/replacement, transmission oil level check, hydraulic oil level check, lubrication of all points

1000 Hour Service:

Includes 500-hour items plus: Engine tune-up (spark plugs, etc.), transmission oil and filter change, hydraulic filter change, brake inspection, drive axle oil level check

Fluid Specifications

Engine Oil:

API SJ/SL or higher, SAE 10W-30 or 15W-40 (refer to manual for exact viscosity based on ambient temp)

Engine Coolant:

Ethylene Glycol based coolant, typically 50/50 mix with distilled water

Hydraulic Fluid:

ISO VG 32 or ISO VG 46 Hydraulic Oil (refer to manual for specific type)

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Wear Items:

Tire wear, brake pad/shoe wear, hydraulic cylinder seals, mast chain wear, operator seat wear

Engine Issues:

Carburetor issues (if applicable), minor oil leaks, potential cooling system leaks

Transmission Issues:

Slipping under load, hard shifting (often related to fluid level/condition or valve body issues)

Hydraulic Issues:

Slow lift/tilt, jerky movements, leaks (often pump wear, valve spool wear, or seal failure)

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries (now Mitsubishi Logisnext)

Model Evolution

Series:

Part of Mitsubishi's robust line of internal combustion engine forklifts, known for Japanese engineering quality

Production

Typical Production Years:

Various iterations produced from the late 1990s through the 2010s, with ongoing updates

Production Locations

Origin:

Primarily manufactured in Japan and potentially other global facilities

🏆 Awards & Recognition

Recognitions

Award Type:

N/A (Industrial equipment awards are less common and publicly reported than automotive)

Ratings

Industry Standing:

Mitsubishi forklifts are generally well-regarded for their build quality and durability in the material handling industry

Certifications

Manufacturing Standards:

Manufactured to relevant industrial safety and quality certifications (ISO 9001, etc.)