Product Name:
Mitsubishi Forklift Truck FG35 FG40 FD35 FD40 FD45 FD50 FD50C Complete Workshop Service Repair Manual
Covered Models:
FG35, FG40, FD35, FD40, FD45, FD50, FD50C
Applicable Generations:
Covers all relevant generations for the specified models.
Series Codes:
FG Series, FD Series
Target Audience:
Forklift owners, maintenance technicians, repair shops, fleet managers.
Value Proposition:
Provides significant cost savings by enabling users to perform their own maintenance and repairs, mirroring dealership-level expertise.
Ease Of Use:
Features step-by-step instructions and pictures to simplify complex repair tasks.
Delivery Method:
Instant email delivery after payment.
Comprehensiveness:
A-Z coverage of all repair procedures, making it a truly complete resource.
Primary Coverage:
Complete Workshop Service and Repair
Specific Model Coverage:
Covers FG35, FG40, FD35, FD40, FD45, FD50, FD50C across all engine, transmission, and trim variations offered within those model designations.
Estimated Page Count:
Variable, typically extensive for comprehensive workshop manuals (e.g., 800+ pages).
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital File (PDF)
Major Systems:
Engine Mechanical, Engine Fuel System, Engine Electrical System, Cooling System, Lubrication System, Exhaust System, Transmission (Hydrostatic/Torque Converter), Drive Axle, Steering System, Braking System, Hydraulic System (Lifting/Tilting/Steering), Mast System, Electrical/Electronic Systems, Chassis and Body, Operator's Compartment, Maintenance and Troubleshooting.
Electrical Diagrams:
Includes comprehensive wiring diagrams for all electrical systems, aiding in troubleshooting and repair of lights, sensors, controllers, and instrumentation.
Mast And Attachments:
Detailed information on mast assembly, hydraulic cylinders, tilt mechanisms, side shifters, and other common attachments.
Operator Compartment:
Details on seating, controls, dashboard instruments, lighting, and operator comfort features.
Repair Procedures:
Routine Maintenance, Inspection, Troubleshooting, Component Removal and Installation, Overhaul Procedures, Adjustments, Electrical Component Testing, Hydraulic Circuit Diagnosis, Engine Rebuilds.
Torque Specifications:
Provides critical torque specifications for engine components, fasteners, and assembly points to ensure correct tightening and prevent damage.
Component Rebuild:
Step-by-step instructions for the complete overhaul and rebuilding of major components like engines, transmissions, hydraulic pumps, and cylinders.
Depth Of Coverage:
In-depth, professional quality, covering everything from basic maintenance to complete component overhauls. Includes diagnostic procedures and detailed repair instructions.
Diagnostics:
Advanced diagnostic procedures for identifying and resolving complex system faults, including electrical and hydraulic circuit analysis.
Required Software:
Adobe Reader (free download)
Device Compatibility:
Compatible with all PC & MAC computers, tablets, and mobile phones.
Printability:
Fully printable by page, chapter, or entire manual.
Digital Binding:
N/A (Digital Download)
Digital Format:
N/A (Digital Download - viewable on various devices)
Engine Types Covered:
Gasoline (FG series) and Diesel (FD series) engines commonly found in these models. Specific engine codes would be detailed within the manual.
Performance Data Availability:
Manual will contain performance specifications such as horsepower and torque ratings for various engine options.
Fuel System Details:
Covers fuel injection systems (common for diesel) or carburetor systems (common for gasoline), fuel pump, fuel filters, and associated components.
Gasoline Engine Components:
Details ignition systems, spark plugs, fuel filters, fuel lines, and carburetor or fuel injection systems for gasoline models.
Diesel Engine Components:
Covers glow plug systems, fuel injectors, fuel pumps, high-pressure fuel lines, and fuel filters for diesel models.
Transmission Types:
Likely covers automatic transmissions, possibly including torque converter types and hydrostatic transmissions, depending on the specific forklift configurations.
Transmission Options:
Manual will detail all available transmission variants for the covered models.
Transmission Features:
Includes diagnostic procedures, fluid specifications, and repair instructions for the transmission control systems and components.
Transmission Diagnostics:
Includes troubleshooting steps for common transmission issues such as slippage, overheating, or improper gear engagement.
Lift Capacities:
Manual will detail lift capacities for each model variant (e.g., 3500 lbs, 4000 lbs, 4500 lbs, 5000 lbs).
Mast Heights:
Details various mast configurations (e.g., 2-stage, 3-stage) and their corresponding lowered and raised heights.
Fork Lengths:
Specifies standard and available fork lengths for different load handling requirements.
Operating Weights:
Covers curb weights and maximum operating weights for stability calculations and component selection.
Axle Load Capacities:
Provides front and rear axle load limits for safe operation and component durability.
Safety Standards:
While specific crash ratings are not applicable to forklifts, the manual will adhere to industry safety standards for operation and maintenance.
Safety Controls:
Details on parking brakes, service brakes, hydraulic safety valves, and operator presence systems.
Operator Protection:
Information on overhead guards (OHG), seat belts, and general structural integrity for operator safety.
Operator Interface:
Details the operator's control panel, instrument cluster, and any onboard diagnostic indicators.
Safety Systems Technology:
Information on features like operator presence systems (OPS), safety interlocks, and potentially electronic monitoring systems.
Diagnostics Port:
Specifies the location and type of diagnostic ports (if applicable) for electronic systems.
Preventive Maintenance Schedule:
Includes detailed periodic maintenance charts with recommended intervals for oil changes, filter replacements, inspections, and lubrication for engine, transmission, hydraulics, and chassis.
Engine Oil:
Specifies recommended engine oil viscosity grades (e.g., SAE 10W-30, 15W-40) and API service classifications.
Hydraulic Fluid:
Details correct hydraulic fluid type and specifications (e.g., ISO VG 32, 46) for the lift and drive systems.
Transmission Fluid:
Provides specifications for transmission fluid type and capacity for automatic and hydrostatic transmissions.
Coolant Specifications:
Specifies engine coolant type, mixture ratios, and freeze protection levels.
Brake Fluid:
Specifies the type of brake fluid (e.g., DOT 3, DOT 4) required for the braking system.
Common Wear Items:
Highlights common wear components such as tires, mast rollers, hydraulic seals, and brake pads, with guidance on inspection and replacement.
Hydraulic System Maintenance:
Guidance on maintaining hydraulic system cleanliness, checking for leaks, and replacing hydraulic filters.
Tire Maintenance:
Recommendations for tire pressure checks, rotation, and replacement based on wear patterns.
Diagnostic Flowcharts:
Provides systematic troubleshooting guides for common problems like starting issues, hydraulic system malfunctions, or drive performance problems.
Mitsubishi Material Handling:
Mitsubishi is a long-standing manufacturer known for durable and reliable material handling equipment.
Series Development:
The FG/FD series represents a core line of internal combustion cushion and pneumatic tire forklifts, evolving over years to incorporate performance and efficiency improvements.
Manufacturing Regions:
Mitsubishi forklifts are produced globally, with specific manufacturing locations potentially varying by model year and region.
